Gas catalytic infrared oven are custom-built for powder coating of medium density fibre board.
There is a wide range of surface finish requirements for cooker fronts in terms of design and surface properties. As well as the variety of colours and shapes other properties such as scratch-resistance, chemical resistance and water resistance also play an important part.
Modern powder coatings are of great assistance here. The powder coating must not only run easily but also cure easily.
A versatile, tailor-made gas catalytic infra-red oven from Heraeus ensures a brilliant surface finish, especially for medium density fibre boards (MDF) Cooker fronts made of MDF board are enhanced by a coating. This can be a liquid or powder system, which allow both a seamless coating, with exceptional mechanical and chemical properties.
Kempa Fits the New Heraeus Infrared Oven
The Belgian company Kempa Products supplies kitchen fronts exactly to customer specifications in batches from one upwards. Consequently, in order to meet the powder coating requirements, the drying and curing oven must be flexible enough to meet all situations.
Kempa has used a gas catalytic oven from Heraeus for this essential, flexible heating process since the beginning of the year.
Paul Maeyninckx, managing director of Kempa Products, is delighted and comments, “In partnership with Heraeus, we could determine the plant design and set up the plant so that we can now react flexibly to every customer specification. As a result, we can achieve a very good finish much faster than before”.
Infrared Heating for Powder Coating
Heraeus has supplied Kempa gas catalytic infrared heating systems for two different places – for the pre-heating and for the curing itself. Powder coating on MDF boards is significantly more homogenous if the boards are pre-heated before the actual powder coating. This increases electrical conductivity, which then helps the powder to be distributed more homogenously.
The second gas catalytic infrared oven at Kempa serve to gel and cure the powder coating. Generally, powder absorbs infrared radiation very well, so that the powder itself heats up very quickly and is gelled in significantly shorter time than in a conventional convection oven. As there is no circulation of air, dust inclusion in the coating is eliminated and the powder is not swirled or moved around. A fast melt improves the coating quality and increases the production line speed.
Infrared heat is transferred faster and at higher power than warm air, so that in most cases the oven is shorter than a warm air oven or the production line speed is faster.
The oven at Kempa is 12m long, with a line speed of around two metres per minute. The implemented zone control allows adjustment of every temperature profile according to the requirements of MDF board dimensions or powder type used. Heraeus application specialists worked with Kempa in a series of tests to establish the required oven settings.
Various temperature profiles were investigated to meet the various board sizes and thicknesses and the various coating systems and to establish the fine adjustment of the control required. Finally, various programs to meet the different requirements were incorporated in the control system and these can be called up on demand.
Heraeus, the technology group headquartered in Hanau, Germany, is a leading international family-owned company formed in 1851. With expertise, a focus on innovations, operational excellence and an entrepreneurial leadership, we strive to continuously improve our business performance. We create high-quality solutions for our clients and strengthen their competitiveness in the long term by combining material expertise with technological know-how.
Our ideas are focused on themes such as the environment, energy, health, mobility and industrial applications. Our portfolio ranges from components to coordinated material systems which are used in a wide variety of industries, including the steel, electronics, chemical, automotive and telecommunications industries. In the 2015 financial year, Heraeus generated revenues without precious metals of €1.9 bn and a total revenue including precious metal of €12.9 bn . With approximately 12,500 employees worldwide in more than 100 subsidiaries in 38 countries, Heraeus holds a leading position in its global markets.
Heraeus Noblelight GmbH with its headquarters in Hanau and with subsidiaries in the USA, Great Britain, France, China and Australia, is one of the technology- and market-leaders in the production of specialty light sources and systems. In 2015, Heraeus Noblelight had an annual turnover of 158.3 Million € and employed 828 people worldwide. The organization develops, manufactures and markets infrared and ultraviolet emitters, systems and solutions for applications in industrial manufacture, environmental protection, medicine and cosmetics, research, development and analytical measurement techniques.
For further information, please contact:
Technical: Heraeus Noblelight GmbH
Tel +49 6181/35-8545, Fax +49 6181/35-16 8545
Press: Dr. Marie-Luise Bopp
Heraeus Noblelight GmbH,
Tel +49 6181/35-8547, Fax +49 6181/35-16 8547
Dr. Marie-Luise Bopp | Heraeus Noblelight GmbH
Did you know that the wrapping of Easter eggs benefits from specialty light sources?
13.04.2017 | Heraeus Noblelight GmbH
To e-, or not to e-, the question for the exotic 'Si-III' phase of silicon
05.04.2017 | Carnegie Institution for Science
More and more automobile companies are focusing on body parts made of carbon fiber reinforced plastics (CFRP). However, manufacturing and repair costs must be further reduced in order to make CFRP more economical in use. Together with the Volkswagen AG and five other partners in the project HolQueSt 3D, the Laser Zentrum Hannover e.V. (LZH) has developed laser processes for the automatic trimming, drilling and repair of three-dimensional components.
Automated manufacturing processes are the basis for ultimately establishing the series production of CFRP components. In the project HolQueSt 3D, the LZH has...
Reflecting the structure of composites found in nature and the ancient world, researchers at the University of Illinois at Urbana-Champaign have synthesized thin carbon nanotube (CNT) textiles that exhibit both high electrical conductivity and a level of toughness that is about fifty times higher than copper films, currently used in electronics.
"The structural robustness of thin metal films has significant importance for the reliable operation of smart skin and flexible electronics including...
The nearby, giant radio galaxy M87 hosts a supermassive black hole (BH) and is well-known for its bright jet dominating the spectrum over ten orders of magnitude in frequency. Due to its proximity, jet prominence, and the large black hole mass, M87 is the best laboratory for investigating the formation, acceleration, and collimation of relativistic jets. A research team led by Silke Britzen from the Max Planck Institute for Radio Astronomy in Bonn, Germany, has found strong indication for turbulent processes connecting the accretion disk and the jet of that galaxy providing insights into the longstanding problem of the origin of astrophysical jets.
Supermassive black holes form some of the most enigmatic phenomena in astrophysics. Their enormous energy output is supposed to be generated by the...
The probability to find a certain number of photons inside a laser pulse usually corresponds to a classical distribution of independent events, the so-called...
Microprocessors based on atomically thin materials hold the promise of the evolution of traditional processors as well as new applications in the field of flexible electronics. Now, a TU Wien research team led by Thomas Müller has made a breakthrough in this field as part of an ongoing research project.
Two-dimensional materials, or 2D materials for short, are extremely versatile, although – or often more precisely because – they are made up of just one or a...
28.04.2017 | Event News
20.04.2017 | Event News
18.04.2017 | Event News
28.04.2017 | Medical Engineering
28.04.2017 | Earth Sciences
28.04.2017 | Life Sciences