Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Development of Natural Gas Vehicles in Malaysia

14.02.2008
Malaysia currently produces 39.8 million tonnes oil equivalent (mtoe) of NG and consumes only 19.5 mtoe. Hence, there is plenty of NG available for automotive use. This CNG/DI Engine and Transmission research project aim to produce a car designed specifically for use with NG.

CNG/DI Engine and Transmission

Researchers: Barkawi Sahari (1), Fakhru’l-Razi Ahmadun (1), Ishak Aris (1), Norman Mariun (1), T. G. Chuah (1) ; Yusoff Ali (2), Shahrir Abdullah (2) ; Masjuki Hj. Hassan (3), Zahari Taha (3) ; Muhamad Adlan Abdullah (4), V. Chelliah (4) ; Mohd. Fauzy Ahmad (5) ; Mohd. Ibrahim Abd. Muthalib (6), Abd. Rashid Aziz (6) ; Md. Nor Musa (7) ; Ku Halim Ku Hamid (8)

(1) Universiti Putra Malaysia
(2) Universiti Kebangsaan Malaysia
(3) Universiti Malaya
(4) Petronas
(5) Proton
(6) Universiti Teknologi Petronas
(7) Universiti Teknologi Malaysia
(8) Universiti Teknologi Mara
The research and development (R & D) of automotive vehicle has always been influenced by the fuel availability and its form. Studies on the energy demand for the 21st century has been conducted by World Energy Commission shows that for the period of 2005 to 2050, the use of oil will be lower and decreasing compared to the use of Natural Gas (NG).

Malaysia currently produces 39.8 million tonnes oil equivalent (mtoe) of NG and consumes only 19.5 mtoe. Hence, there is plenty of NG available for automotive use. The number of Natural Gas Vehicles (NGV) in Malaysia is still very low with only 15,600 compared with Argentina (1.5 million), Brazil (1.03 million) and Pakistan (850,000).

The NGV’s used in Malaysia are petrol vehicles converted to NGV, that is petrol engine that runs on gas. They are not dedicated for gas. As a result, they have low performance, mileage and torque, and have a poor image since their tank is situated in the boot and reduces the luggage compartment. Except for the Enviro 2000, most NGV’s in Malaysia are bi-fuel vehicles.

To address some of these issues that the CNGDI Engine and Transmission Research Program is carried out by UPM, UM, UKM, PRSS, UTM, UiTM, UTP and PROTON. The program is sponsored by the Malaysian Ministry of Science, Technology and Innovation (MOSTI) under the Intensification of Research Priority Areas (IRPA) mechanism. The program used the 1.6 liter CAMPRO as the base engine and the Proton Waja platform as the base platform. The development include the vehicle platform, fuel storage tank, fuel system, ignition system, cylinder head, exhaust, electronic control unit, fuel injectors and the refueling equipment; namely, compressor and dispenser. It is a program with integrated projects. The program started in 2002 and completed in 2006. The end of project report was submitted in March 2007.

The results of the program is a demonstration car that runs on NG. The components being developed are the tank, injectors, fuel systems, electronic control unit, vehicle body platform, cylinder head, piston, catalytic converter, ignition systems, NG compressor and dispenser. The fuel storage is three aluminium liner wound with carbon fibre cylindrical tanks with pressure of 200.0 bar to provide a range of 300.0 km.

A new cylinder head was designed to fit the injectors and fuel rail to the CAMPRO engine block. Long neck spark plugs are used. An Electronic Control Unit included the hardware, software and diagnostic kit was designed and calibrated. To take into account the exhaust emission, a catalytic converter was designed. The vehicle platform was developed to adapt the CNG tanks with the main consideration included safety, tank shape, number and weight, mileage and refueling time and crashworthiness.

For refuelling technology, the compressor and dispenser are also being designed. The performance of the engine is tested in an engine dynamometer and the power produced for most practical range of engine speed compares well with that of the base petrol engine. Therefore, it can be said that the objective of the program has been achieved.

Awards won by this research project include:

1. Gold Medal at ITEX 2006,
2. Henry Goh Special Award for “Best Invention In Environmental Innovation” at ITEX 2006,
3. Gold Medal with Special Mention at EUREKA 2006 and
4. The Association of Polish Inventors Special Prize at EUREKA 2006.
Reader Enquiry
Director,
Institut Teknologi Maju, ITMA,
Universiti Putra Malaysia,
43400 UPM Serdang.
e-mail: barkawi@eng.upm.edu.my
Phone: 603-89467533
Funding information
Malaysian Ministry of Science, Technology and Innovation (MOSTI)

Dr Nayan KANWAL, FRSA, ABIM | ResearchSEA
Further information:
http://www.upm.edu.my

More articles from Automotive Engineering:

nachricht The car of the future – sleeper cars and travelling offices too?
18.06.2018 | Fraunhofer-Institut für Arbeitswirtschaft und Organisation IAO

nachricht Self-driving cars for country roads
07.05.2018 | Massachusetts Institute of Technology, CSAIL

All articles from Automotive Engineering >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Superconducting vortices quantize ordinary metal

Russian researchers together with their French colleagues discovered that a genuine feature of superconductors -- quantum Abrikosov vortices of supercurrent -- can also exist in an ordinary nonsuperconducting metal put into contact with a superconductor. The observation of these vortices provides direct evidence of induced quantum coherence. The pioneering experimental observation was supported by a first-ever numerical model that describes the induced vortices in finer detail.

These fundamental results, published in the journal Nature Communications, enable a better understanding and description of the processes occurring at the...

Im Focus: Temperature-controlled fiber-optic light source with liquid core

In a recent publication in the renowned journal Optica, scientists of Leibniz-Institute of Photonic Technology (Leibniz IPHT) in Jena showed that they can accurately control the optical properties of liquid-core fiber lasers and therefore their spectral band width by temperature and pressure tuning.

Already last year, the researchers provided experimental proof of a new dynamic of hybrid solitons– temporally and spectrally stationary light waves resulting...

Im Focus: Overdosing on Calcium

Nano crystals impact stem cell fate during bone formation

Scientists from the University of Freiburg and the University of Basel identified a master regulator for bone regeneration. Prasad Shastri, Professor of...

Im Focus: AchemAsia 2019 will take place in Shanghai

Moving into its fourth decade, AchemAsia is setting out for new horizons: The International Expo and Innovation Forum for Sustainable Chemical Production will take place from 21-23 May 2019 in Shanghai, China. With an updated event profile, the eleventh edition focusses on topics that are especially relevant for the Chinese process industry, putting a strong emphasis on sustainability and innovation.

Founded in 1989 as a spin-off of ACHEMA to cater to the needs of China’s then developing industry, AchemAsia has since grown into a platform where the latest...

Im Focus: First real-time test of Li-Fi utilization for the industrial Internet of Things

The BMBF-funded OWICELLS project was successfully completed with a final presentation at the BMW plant in Munich. The presentation demonstrated a Li-Fi communication with a mobile robot, while the robot carried out usual production processes (welding, moving and testing parts) in a 5x5m² production cell. The robust, optical wireless transmission is based on spatial diversity; in other words, data is sent and received simultaneously by several LEDs and several photodiodes. The system can transmit data at more than 100 Mbit/s and five milliseconds latency.

Modern production technologies in the automobile industry must become more flexible in order to fulfil individual customer requirements.

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

Munich conference on asteroid detection, tracking and defense

13.06.2018 | Event News

2nd International Baltic Earth Conference in Denmark: “The Baltic Sea region in Transition”

08.06.2018 | Event News

ISEKI_Food 2018: Conference with Holistic View of Food Production

05.06.2018 | Event News

 
Latest News

Rapid water formation in diffuse interstellar clouds

25.06.2018 | Physics and Astronomy

Using tree-fall patterns to calculate tornado wind speed

25.06.2018 | Earth Sciences

'Stealth' material hides hot objects from infrared eyes

25.06.2018 | Power and Electrical Engineering

VideoLinks
Science & Research
Overview of more VideoLinks >>>