Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:


PolyU experts raise standard in aero engine maintenance

Engineering experts at The Hong Kong Polytechnic University (PolyU)'s Industrial Centre (IC) have helped achieved a breakthrough in aero engine maintenance by applying a mathematics-based software to the multiple axes machining of turbine blades.

The experts were working in collaboration with Hong Kong Aero Engine Services Limited (HAESL) (a joint venture between Rolls-Royce Group plc, Hong Kong Aircraft Engineering Company Limited (HAECO), a member of the Swire Group and SIA Engineering Company (SIAEC)). This revolutionary breakthrough will greatly reduce the scrap rates seen in existing maintenance processes used in turbine blade repair.

The new mathematics-based software developed by a UK company, Metrology Software Products Limited (MSP), was designed for spatial component location but it has never been used in the multiple axes machining of a turbine blade. After months of exploration, development and modification, engineering experts of PolyU IC, HAESL and MSP finally declared the novel application a great success. The trial repair of the first batch of turbine blades using this application was successfully completed at PolyU IC and approved by HAESL for further production development earlier this year. HAESL plans to use this software application in the near future in its turbine blade repair cell.

Ir Professor Alex Wai, PolyU Vice President (Research Development), hailed this success as an important step to facilitate the development of aero engine repair and maintenance. "The application not only meets the high standard of machining precision in aero engine maintenance industry, but also greatly improves the repairability of aero engine turbine blades. It helps to increase the competitive advantage of Hong Kong's aero engine maintenance and aviation industry."

Turbine blades are subjected to extreme temperatures in operating conditions, and some deformation and distortion of features can be resulted over time. Components are expensive to replace and maintenance bases are continually researching new repair potential. In view of this, HAESL invited the PolyU IC to jointly explore and develop turbine blade repair opportunities. A few applications were identified by IC experts and a series of tests were carried out. Finally, the new mathematics-based software developed by MSP was chosen for further study on the possible extension of that application.

"We are very confident that this new application will greatly increase the repair yields of turbine blades when compared to today's practices and in doing so reduce the cost of ownership for our customers," remarked Mr Mick Brown, General Manager, Operations, HAESL.

PolyU IC and HAESL have been collaborating closely on many engineering projects to enhance and improve business performance since 2002. In 2011 and 2012, HAESL will be recruiting additional staff to meet growing industry maintenance demands. PolyU IC has developed and will deliver essential customized training for new HAESL recruits as well as continue to explore new and improved aero component repair methods.

Located in the thriving aviation hub of Hong Kong, Hong Kong Aero Engine Services Limited (HAESL) provides civil aero engine repair and overhaul services to the city's home carriers, Cathay Pacific and Dragonair, as well as airlines from the Middle East, the Asia Pacific region and around the world.

Since its inception in 1997, HAESL has earned a reputation for operational excellence in RB211 and Trent engine and component overhaul. With over 900 employees, the company operates from an advanced US$120 million facility, with Phase V, a US$41 million, 15,000 square metre expansion, scheduled for completion in February 2011.

Press Contacts
Ir Robert Tam Wai-man
Industrial Centre
Tel: (852) 2766 7607 / 2766 7581
Email: icwmtam(at)

Regina Yu | Research asia research news
Further information:

More articles from Machine Engineering:

nachricht Process-Integrated Inspection for Ultrasound-Supported Friction Stir Welding of Metal Hybrid-Joints
27.09.2016 | Fraunhofer-Institut für Zerstörungsfreie Prüfverfahren IZFP

nachricht Lightweight robots in manual assembly
13.09.2016 | Fraunhofer-Institut für Arbeitswirtschaft und Organisation IAO

All articles from Machine Engineering >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Etching Microstructures with Lasers

Ultrafast lasers have introduced new possibilities in engraving ultrafine structures, and scientists are now also investigating how to use them to etch microstructures into thin glass. There are possible applications in analytics (lab on a chip) and especially in electronics and the consumer sector, where great interest has been shown.

This new method was born of a surprising phenomenon: irradiating glass in a particular way with an ultrafast laser has the effect of making the glass up to a...

Im Focus: Light-driven atomic rotations excite magnetic waves

Terahertz excitation of selected crystal vibrations leads to an effective magnetic field that drives coherent spin motion

Controlling functional properties by light is one of the grand goals in modern condensed matter physics and materials science. A new study now demonstrates how...

Im Focus: New 3-D wiring technique brings scalable quantum computers closer to reality

Researchers from the Institute for Quantum Computing (IQC) at the University of Waterloo led the development of a new extensible wiring technique capable of controlling superconducting quantum bits, representing a significant step towards to the realization of a scalable quantum computer.

"The quantum socket is a wiring method that uses three-dimensional wires based on spring-loaded pins to address individual qubits," said Jeremy Béjanin, a PhD...

Im Focus: Scientists develop a semiconductor nanocomposite material that moves in response to light

In a paper in Scientific Reports, a research team at Worcester Polytechnic Institute describes a novel light-activated phenomenon that could become the basis for applications as diverse as microscopic robotic grippers and more efficient solar cells.

A research team at Worcester Polytechnic Institute (WPI) has developed a revolutionary, light-activated semiconductor nanocomposite material that can be used...

Im Focus: Diamonds aren't forever: Sandia, Harvard team create first quantum computer bridge

By forcefully embedding two silicon atoms in a diamond matrix, Sandia researchers have demonstrated for the first time on a single chip all the components needed to create a quantum bridge to link quantum computers together.

"People have already built small quantum computers," says Sandia researcher Ryan Camacho. "Maybe the first useful one won't be a single giant quantum computer...

All Focus news of the innovation-report >>>



Event News

#IC2S2: When Social Science meets Computer Science - GESIS will host the IC2S2 conference 2017

14.10.2016 | Event News

Agricultural Trade Developments and Potentials in Central Asia and the South Caucasus

14.10.2016 | Event News

World Health Summit – Day Three: A Call to Action

12.10.2016 | Event News

Latest News

How nanoscience will improve our health and lives in the coming years

27.10.2016 | Materials Sciences

OU-led team discovers rare, newborn tri-star system using ALMA

27.10.2016 | Physics and Astronomy

'Neighbor maps' reveal the genome's 3-D shape

27.10.2016 | Life Sciences

More VideoLinks >>>