Field test of advanced controls in commercial buildings reveals more savings than expected
Commercial buildings could cut their heating and cooling electricity use by an average of 57 percent with advanced energy-efficiency controls, according to a year-long trial of the controls at malls, grocery stores and other buildings across the country. The study demonstrated higher energy savings than what was predicted in earlier computer simulations by the same researchers.
“We’ve long known that heating and cooling are among the biggest energy consumers in buildings, largely because most buildings don’t use sophisticated controls,” said the study’s lead researcher, engineer Srinivas Katipamula of the Department of Energy’s Pacific Northwest National Laboratory. “But our tests of controls installed at real, working commercial buildings clearly demonstrate how much more energy efficient air-conditioning systems can be.”
This research was supported by DOE’s Office of Energy Efficiency & Renewable Energy and the Bonneville Power Administration.
Sitting on the roofs of many commercial buildings are shiny metal boxes containing heating, cooling, ventilation and air conditioning (also known as HVAC) units. These are pre-made in a factory and have all their components inside a box, leading the industry to call them “packaged” HVAC units. Another kind of commercial HVAC, called air handling units, have long used sophisticated controls to ensure they work as efficiently as possible. But packaged units are often allowed to run for hours on end, even if they aren’t needed, and receive little maintenance.
Packaged HVAC units consume the same amount of electricity each year as 8 million U.S. residents, or about 2,600 trillion British thermal units of energy. All those ignored and often-inefficient HVAC systems add up, creating higher power bills and contributing to the nation’s greenhouse gas emissions.
Putting an idea to the test
Katipamula and his PNNL colleagues have spent their careers thinking up ways to reduce energy use in buildings. In 2011, they set out to adapt the controls already found in air handling HVAC units for use in packaged rooftop HVAC units. The goal was to enable packaged units to automatically adjust their operations based on conditions inside and outside a building. Using sensors and variable-speed motors, the controls decide when and how fast ventilation fans should run, and if the units can use naturally cold air from the outside instead of mechanically cooling indoor air.
While the PNNL team was evaluating how these controls could work, they learned a few companies were simultaneously and independently in the process of developing such advanced controls. During the summer of 2012, the team installed one of the commercially available control kits on 66 rooftop HVAC units at eight volunteer commercial buildings in Washington state, Ohio, California and Pennsylvania. The buildings included shopping malls, grocery stores, big-box stores and a medical clinic. The installed devices, manufactured by Transformative Wave of Kent, Wash., were chosen because they most closely resembled the advanced controls PNNL had envisioned.
Real energy savings
Katipamula and his colleagues found that, compared to standard operations, the HVAC units using advanced controls cut their energy use by an average of 57 percent. The actual energy savings ranged from 20 to 90 percent. Larger buildings such as malls, which need bigger HVAC units, saved more energy than smaller buildings. And buildings that ran ventilation fans more, such as stores open long hours, tended to save more energy.
Translating the energy savings into dollars saved depended on local power costs. Nationwide, energy costs an average of 10 cents per kilowatt-hour, though areas with abundant and inexpensive power supplies often pay less and large cities with greater energy needs generally pay more. When using the national average, researchers found all the field-tested HVAC units would have saved an average of $1,489 annually per unit. The team calculated it would take a building owner three years to recoup the cost of buying and installing advanced controls with that average cost savings. Commercial buildings often have multiple rooftop HVAC units, so actual savings per building would depend on the number of units used.
But the exact payback period depends on several factors. To help building owners weigh the costs, the research team developed a table that lays out which specific combinations of an HVAC unit’s size, the number of hours its fan runs daily and the local energy rate would result in a three-year or less payback period. The team concluded installing advanced controls in smaller units with a capacity of 15 tons or less could achieve a three-year payback in areas where energy costs 12 cents per kilowatt-hour or more, or where sufficient utility incentives were available.
“I’m proud to see the advanced controls my colleagues and I evaluated not only work in the real world, but produce significant energy savings,” Katipamula said. “We hope commercial building owners will be inspired by these tangible savings and install advanced controls in their rooftop HVAC units.”
Building owners interested in upgrading or replacing their HVAC systems can learn more from the Advanced Rooftop Campaign, which was formed by DOE’s Better Building Alliance, ASHRAE (also known as the American Society of Heating, Refrigerating and Air Conditioning Engineers) and the Retail Industry Leaders Association.
S. Katipamula, W. Wang and M. Vowles, “Improving Operating Efficiency of Packaged Air Conditioners & Heat Pumps,” ASHRAE Journal, March 2014, http://buildingsystems.pnnl.gov/documents/036-043_Katipamula.pdf.
W. Wang, S. Katipamula, H. Ngo, R. Underhill, D. Taasevigen and R. Lutes, “Advanced Rooftop Control (ARC) Retrofit: Field-Test Results,” report for DOE, July 2013, http://www.pnl.gov/main/publications/external/technical_reports/PNNL-22656.pdf
# # #
Interdisciplinary teams at Pacific Northwest National Laboratory address many of America's most pressing issues in energy, the environment and national security through advances in basic and applied science. Founded in 1965, PNNL employs 4,300 staff and has an annual budget of about $950 million. It is managed by Battelle for the U.S. Department of Energy. For more information, visit the PNNL News Center, or follow PNNL on Facebook, Google+, LinkedIn and Twitter.
Franny White | newswise
Fast, stretchy circuits could yield new wave of wearable electronics
30.05.2016 | University of Wisconsin-Madison
Thermo-Optical Measuring method (TOM) could save several million tons of CO2 in coal-fired plants
25.05.2016 | Fraunhofer-Institut für Silicatforschung ISC
A biological and energy-efficient process, developed and patented by the University of Innsbruck, converts nitrogen compounds in wastewater treatment facilities into harmless atmospheric nitrogen gas. This innovative technology is now being refined and marketed jointly with the United States’ DC Water and Sewer Authority (DC Water). The largest DEMON®-system in a wastewater treatment plant is currently being built in Washington, DC.
The DEMON®-system was developed and patented by the University of Innsbruck 11 years ago. Today this successful technology has been implemented in about 70...
Permanent magnets are very important for technologies of the future like electromobility and renewable energy, and rare earth elements (REE) are necessary for their manufacture. The Fraunhofer Institute for Mechanics of Materials IWM in Freiburg, Germany, has now succeeded in identifying promising approaches and materials for new permanent magnets through use of an in-house simulation process based on high-throughput screening (HTS). The team was able to improve magnetic properties this way and at the same time replaced REE with elements that are less expensive and readily available. The results were published in the online technical journal “Scientific Reports”.
The starting point for IWM researchers Wolfgang Körner, Georg Krugel, and Christian Elsässer was a neodymium-iron-nitrogen compound based on a type of...
In the Beyond EUV project, the Fraunhofer Institutes for Laser Technology ILT in Aachen and for Applied Optics and Precision Engineering IOF in Jena are developing key technologies for the manufacture of a new generation of microchips using EUV radiation at a wavelength of 6.7 nm. The resulting structures are barely thicker than single atoms, and they make it possible to produce extremely integrated circuits for such items as wearables or mind-controlled prosthetic limbs.
In 1965 Gordon Moore formulated the law that came to be named after him, which states that the complexity of integrated circuits doubles every one to two...
Characterization of high-quality material reveals important details relevant to next generation nanoelectronic devices
Quantum mechanics is the field of physics governing the behavior of things on atomic scales, where things work very differently from our everyday world.
When current comes in discrete packages: Viennese scientists unravel the quantum properties of the carbon material graphene
In 2010 the Nobel Prize in physics was awarded for the discovery of the exceptional material graphene, which consists of a single layer of carbon atoms...
24.05.2016 | Event News
20.05.2016 | Event News
19.05.2016 | Event News
30.05.2016 | Materials Sciences
30.05.2016 | Materials Sciences
30.05.2016 | Trade Fair News