Hot polymer catches carbon dioxide better

A new and economical technology for the separation and capture of carbon dioxide from industrial processes could lead to a significant reduction in greenhouse-gas emissions to the atmosphere. Scientists at the Department of Energy’s Los Alamos National Laboratory are developing a new high-temperature polymer membrane to separate and capture carbon dioxide, preventing its escape into the atmosphere. This work is part of the DOE Carbon Sequestration Program’s mission to reduce the amount of carbon dioxide emitted into the environment from industrial processes.

Growing concern about the potential worldwide environmental impacts, such as global warming and acidification of the oceans, from the vast amounts of carbon dioxide released from the combustion of fossil fuels prompts scientists to research and develop methods for carbon sequestration. National studies estimate approximately 30 percent of human-caused carbon dioxide emissions are a result of power-producing industries.

At the American Geophysical Union conference today in Washington D.C., Jennifer Young, principal investigator for Los Alamos’ carbon dioxide membrane separation project, presents data on a new polymeric-metallic membrane that is operationally stable at temperatures as high as 370 degrees Celsius. To date, polymer membranes commercially available for gas separation are limited to maximum operating temperatures of 150 degrees Celsius.

Industrial processes that produce carbon dioxide operate at temperatures as high as 375 degrees Celsius, and to sequester, or capture, the carbon dioxide, it first must be separated from other gases.

“Current technologies for separating carbon dioxide from other gases require that the gas stream be cooled to below 150 degrees Celsius, which reduces energy efficiency and increases the cost of separation and capture,” said Young. “By making a membrane which functions at elevated temperatures, we increase the practicality and economic feasibility of using membranes in industrial settings.”

According to Young, developing an efficient and economically feasible membrane from membrane materials is difficult because the membrane materials are expensive, and there is a tradeoff between productivity and selectivity. On the other hand, less expensive commercially available polymer membranes are effective only up to 150 degrees Celsius.

“Our approach is to improve upon conventional technology,” said Young. “The most promising application of this technology in terms of the carbon sequestration program is the separation of hydrogen from carbon dioxide in synthesis gas; however, the technology is not limited to this particular gas pair. For example, it might also be useful in the separation of carbon dioxide from methane. ”

Young’s team developed the high-temperature membrane based on the polymer polybenzimidazole, or PBI, combined with a porous metallic support. According to Young, the resulting composite membrane outperforms other high-temperature membranes in terms of selectivity for the separation of hydrogen from carbon dioxide; has the highest demonstrated operating temperature of polymer-based membranes, 370 degrees Celsius; is chemically resistant; and is easily processed. The unique combination of metallic support and polymer film to form thin-film composite membranes also allows the membrane to be effective at higher pressures than conventional membranes.

Collaborators in this project include Pall Corporation, the University of Colorado, Idaho National Engineering and Environmental Laboratory and Shell Oil Company.

The project is funded through DOE’s Carbon Sequestration Program through the National Energy Technology Laboratory.

Los Alamos National Laboratory is operated by the University of California for the National Nuclear Security Administration (NNSA) of the U.S. Department of Energy and works in partnership with NNSA’s Sandia and Lawrence Livermore national laboratories to support NNSA in its mission.

Los Alamos enhances global security by ensuring safety and confidence in the U.S. nuclear stockpile, developing technologies to reduce threats from weapons of mass destruction and improving the environmental and nuclear materials legacy of the cold war. Los Alamos’ capabilities assist the nation in addressing energy, environment, infrastructure and biological security problems.

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