'Swiss cheese' design enables thin film silicon solar cells with potential for higher efficiencies

This SEM micrograph shows the nanostructured ZnO layer, Swiss cheese design for Micromorph solar cells. Credit: Milan Vanecek, Institute of Physics, Prague<br>

One long-term option for low-cost, high-yield industrial production of solar panels from abundant raw materials can be found in amorphous silicon solar cells and microcrystalline silicon tandem cells (a.k.a. Micromorph)—providing an energy payback within a year.

A drawback to these cells, however, is that the stable panel efficiency is less than the efficiency of presently dominate crystalline wafer-based silicon, explains Milan Vanecek, who heads the photovoltaic group at the Institute of Physics in Prague.

“To make amorphous and microcrystalline silicon cells more stable they're required to be very thin because of tight spacing between electrical contacts, and the resulting optical absorption isn't sufficient,” he notes. “They're basically planar devices. Amorphous silicon has a thickness of 200 to 300 nanometers, while microcrystalline silicon is thicker than 1 micrometer.”

The team's new design focuses on optically thick cells that are strongly absorbing, while the distance between the electrodes remains very tight. They describe their design in the American Institute of Physics' journal Applied Physics Letters.

“Our new 3D design of solar cells relies on the mature, robust absorber deposition technology of plasma-enhanced chemical vapor deposition, which is a technology already used for amorphous silicon-based electronics produced for liquid crystal displays. We just added a new nanostructured substrate for the deposition of the solar cell,” Vanecek says.

This nanostructured substrate consists of an array of zinc oxide (ZnO) nanocolumns or, alternatively, from a “Swiss cheese” honeycomb array of micro-holes or nano-holes etched into the transparent conductive oxide layer (ZnO) (See Figure).

“This latter approach proved successful for solar cell deposition,” Vanecek elaborates. “The potential of these efficiencies is estimated within the range of present multicrystalline wafer solar cells, which dominate solar cell industrial production. And the significantly lower cost of Micromorph panels, with the same panel efficiency as multicrystalline silicon panels (12 to 16 percent), could boost its industrial-scale production.”

The next step is a further optimization to continue improving efficiency.

The article, “Nanostructured 3-dimensional thin film silicon solar cells with very high efficiency potential,” by Milan Vanecek, Oleg Babchenko, Adam Purkrt, Jakub Holovsky, Neda Neykova, Ales Poruba, Zdenek Remes, Johannes Meier, and Ulrich Kroll, appears in the journal Applied Physics Letters.

Media Contact

Charles E. Blue EurekAlert!

More Information:

http://www.aip.org

All latest news from the category: Interdisciplinary Research

News and developments from the field of interdisciplinary research.

Among other topics, you can find stimulating reports and articles related to microsystems, emotions research, futures research and stratospheric research.

Back to home

Comments (0)

Write a comment

Newest articles

Distance learning can improve women’s access to vocational training as animal health care practitioners in Nepal. Image Credit: Heifer International

Hybrid Job Training Boosts Women’s Participation in Nepal

Globally, women’s workforce participation is about 25% lower than men’s, often due to barriers such as domestic responsibilities and cultural norms. Vocational training can increase employment opportunities, but women may…

CO2release increase under repeated drying-rewetting cycles (DWCs). Image Credit: Suzuki, Nagano et al., 2025 SOIL

Drying and Rewetting Cycles Boost Soil CO2 Emissions

Niigata, Japan – The amount of carbon dioxide (CO2) released by microbial decomposition of soil organic carbon on a global scale is approximately five times greater than the amount of…

A new drug delivery system shows promise for treating a rare, aggressive form of cancer affecting pregnant women and new mothers. Oregon State's Olena Taratula and collaborators including OSU postdoctoral researcher Babak Mamnoon and Maureen Baldwin, a physician at Oregon Health & Science University, designed a type of drug nanocarrier known as a polymersome to specifically target a protein in choriocarcinoma cells. Depicted is a polymersome with its methotrexate cargo. Illustration by Parinaz Ghanbari. Image Credit: Parinaz Ghanbari

Improved Treatment Method for Rare Pregnancy-Related Cancer

PORTLAND, Ore. – A new drug delivery system shows promise for treating a rare, aggressive form of cancer affecting pregnant women and new mothers, and it has potential with other…