In order to make electric cars a part of everyday life, new vehicle designs and parts are needed. Take wheel hub motors, for instance. One of the advantages of wheel hub motors is that manufacturers can dispense with the conventional engine bay – the space under the »hood« or »bonnet« – since the motors are attached directly to the wheels of the vehicle.
This is the Fraunhofer wheel hub motor on the \"Frecc0\" demo vehicle. Credit: Fraunhofer IFAM
This opens up a wealth of opportunities for car designers when drafting the layout of the vehicle. Additional advantages: By dispensing with the transmission and differential, the mechanical transmission elements suffer no losses or wear and tear. Moreover, the direct drive on each individual wheel may improve the drive dynamic and drive safety.
Researchers are developing not only individual components, but the total system as well. They assemble the components on their concept car, known as the »Frecc0« or the »Fraunhofer E-Concept Car Type 0« – a scientific test platform. Starting next year, automobile manufacturers and suppliers will also be able to use the »Frecc0« for testing new components. The basis of this demo model is an existing car: The new Artega GT manufactured by Artega Automobil GmbH. The establishment of this platform and the engineering of the wheel hub motor are just two projects among the panoply run by »Fraunhofer System Research for Electromobility«.
The research cooperative is focusing on subjects that include vehicle design, energy production, distribution and implementation, energy storage techniques, technical system integration and sociopolitical matters. The federal ministry for education and research BMBF is funding this Fraunhofer initiative with 44 million euro. The goal is to develop prototypes for hybrid and electric vehicles, in order to support the German automotive industry as it makes the crossover to electromobility.
Wheel hub motors were invented back in the 19th century. Ferdinand Porsche used these motors to equip his »Lohner Porsche« at the 1900 World Fair in Paris. Much has been done since then: »We are developing a wheel hub motor that integrates all essential electric and electronic components, especially the power electronics and electronic control systems, into the installation space of the motor. Thus, no external electronics are necessary and the number and scope of the feed lines can be minimized. There is a marked increase in power compared to the wheel hub motors currently available on the market. Moreover, there is an innovative security and redundancy concept, which guarantees drive safety – even if the system breaks down,« explains Professor Matthias Busse, head of the Fraunhofer Institute for Manufacturing Engineering and Applied Materials Research IFAM. Beside IFAM, researchers from the Fraunhofer Institute for Integrated Systems and Device Technology IISB, for Mechanics of Materials IWM and for Structural Durability and System Reliability LBF are tackling these issues.
Critics find fault with the negative effects of wheel hub motors on vehicle handling. Dr. Hermann Pleteit, IFM project manager, responds: »The motor is extremely compact. The high power and torque densities merely cause a relatively low increase in unsprung mass. But by configuring the chassis in different ways – like the muffler settings, for example - you can compensate for these effects. There is no impact on drive comfort.«
The researchers are meeting yet another challenge: In contrast to conventional vehicles, electric cars can recapture the energy that comes from braking, and feed it back into the battery. In this case, the experts refer to »recuperation«. Now they are working on maximizing this energy recapture in the future. The conventional braking system still in use will only be needed in emergency situations.
With the Fraunhofer wheel hub motor, the researchers are implementing Ferdinand Porsche's idea for the cars of the future, and testing these components on the demonstration vehicle.
Felix Horch | EurekAlert!
3D scans for the automotive industry
16.01.2017 | Julius-Maximilians-Universität Würzburg
Improvement of the operating range and increasing of the reliability of integrated circuits
09.11.2016 | Technologie Lizenz-Büro (TLB) der Baden-Württembergischen Hochschulen GmbH
More and more automobile companies are focusing on body parts made of carbon fiber reinforced plastics (CFRP). However, manufacturing and repair costs must be further reduced in order to make CFRP more economical in use. Together with the Volkswagen AG and five other partners in the project HolQueSt 3D, the Laser Zentrum Hannover e.V. (LZH) has developed laser processes for the automatic trimming, drilling and repair of three-dimensional components.
Automated manufacturing processes are the basis for ultimately establishing the series production of CFRP components. In the project HolQueSt 3D, the LZH has...
Reflecting the structure of composites found in nature and the ancient world, researchers at the University of Illinois at Urbana-Champaign have synthesized thin carbon nanotube (CNT) textiles that exhibit both high electrical conductivity and a level of toughness that is about fifty times higher than copper films, currently used in electronics.
"The structural robustness of thin metal films has significant importance for the reliable operation of smart skin and flexible electronics including...
The nearby, giant radio galaxy M87 hosts a supermassive black hole (BH) and is well-known for its bright jet dominating the spectrum over ten orders of magnitude in frequency. Due to its proximity, jet prominence, and the large black hole mass, M87 is the best laboratory for investigating the formation, acceleration, and collimation of relativistic jets. A research team led by Silke Britzen from the Max Planck Institute for Radio Astronomy in Bonn, Germany, has found strong indication for turbulent processes connecting the accretion disk and the jet of that galaxy providing insights into the longstanding problem of the origin of astrophysical jets.
Supermassive black holes form some of the most enigmatic phenomena in astrophysics. Their enormous energy output is supposed to be generated by the...
The probability to find a certain number of photons inside a laser pulse usually corresponds to a classical distribution of independent events, the so-called...
Microprocessors based on atomically thin materials hold the promise of the evolution of traditional processors as well as new applications in the field of flexible electronics. Now, a TU Wien research team led by Thomas Müller has made a breakthrough in this field as part of an ongoing research project.
Two-dimensional materials, or 2D materials for short, are extremely versatile, although – or often more precisely because – they are made up of just one or a...
28.04.2017 | Event News
20.04.2017 | Event News
18.04.2017 | Event News
28.04.2017 | Medical Engineering
28.04.2017 | Earth Sciences
28.04.2017 | Life Sciences