The Forma0 Consortium, led by SEAT S.A. and managed by CTM Centre Tecnològic Foundation, has been in operation for four years and has recently terminated. It focused on new materials and processes of manufacturing that enable forming steel components with high mechanical resistance (AHSS), mainly for the automobile industry.
The aim of research into high-resistance steels is to achieve lighter and safer vehicles and, moreover, enable a reduction in fuel consumption, gas emissions and the weight of such vehicles, as well as improving resistance to impacts.
ANTEC, S.A. (specialised in the construction of electromagnetic applications) and Tecnalia have participated, together with the CTM Centre Tecnològic Foundation, in the area of work involving electromagnetic forming. The principal results were as follows:
It was possible to deform HSS steel by means of electromagnetic forming. This was because of the use of new materials which have enabled increasing energy in the expansion coilers to 30 kJ, meaning an improvement of 300 % with respect to what had been achieved prior to the project.
As regards holding and clamping processes, the design of the coilers has been optimised both from a mechanical perspective and as regards giving repetitive results.
In the application of tube union, mechanically resistant unions have been obtained.
The development of the coils has meant a qualitative leap with respect to the start of the project: the electromechanical actuators developed are longer lasting and capable of withstanding greater energy.
The Forma0 Consortium was made up of 13 companies and led by SEAT S.A., the others being Gestamp Automoción, Rovalma, Grup TTC, Mol-Matric, Grupo Antolin-PGA, Sandvik Española, Batz, Industrias Laneko, Antec, CTES, Troe and Industrias Puigjaner. Common to all these was the high specialisation in the different areas of the project. Also part of this project were 6 research centres led by the CTM Centre Tecnològic Foundation, the others being AIMEN, AIN, Ascamm, Tecnalia and UPC, thus guaranteeing wide-ranging technical coverage and contributing specialised, first-rate technological knowledge and infrastructure for helping in undertaking R+D.
Amaia Portugal | alfa
3D scans for the automotive industry
16.01.2017 | Julius-Maximilians-Universität Würzburg
Improvement of the operating range and increasing of the reliability of integrated circuits
09.11.2016 | Technologie Lizenz-Büro (TLB) der Baden-Württembergischen Hochschulen GmbH
In the field of nanoscience, an international team of physicists with participants from Konstanz has achieved a breakthrough in understanding heat transport
Cells need to repair damaged DNA in our genes to prevent the development of cancer and other diseases. Our cells therefore activate and send “repair-proteins”...
The Fraunhofer IWS Dresden and Technische Universität Dresden inaugurated their jointly operated Center for Additive Manufacturing Dresden (AMCD) with a festive ceremony on February 7, 2017. Scientists from various disciplines perform research on materials, additive manufacturing processes and innovative technologies, which build up components in a layer by layer process. This technology opens up new horizons for component design and combinations of functions. For example during fabrication, electrical conductors and sensors are already able to be additively manufactured into components. They provide information about stress conditions of a product during operation.
The 3D-printing technology, or additive manufacturing as it is often called, has long made the step out of scientific research laboratories into industrial...
Nature does amazing things with limited design materials. Grass, for example, can support its own weight, resist strong wind loads, and recover after being...
Nanometer-scale magnetic perforated grids could create new possibilities for computing. Together with international colleagues, scientists from the Helmholtz Zentrum Dresden-Rossendorf (HZDR) have shown how a cobalt grid can be reliably programmed at room temperature. In addition they discovered that for every hole ("antidot") three magnetic states can be configured. The results have been published in the journal "Scientific Reports".
Physicist Dr. Rantej Bali from the HZDR, together with scientists from Singapore and Australia, designed a special grid structure in a thin layer of cobalt in...
13.02.2017 | Event News
10.02.2017 | Event News
09.02.2017 | Event News
24.02.2017 | Life Sciences
24.02.2017 | Life Sciences
24.02.2017 | Trade Fair News