Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Parallel-kinematic LBF® road-street simulator reproduces load standards realistically and shortens test time

09.05.2008
The Fraunhofer LBF, headed by Prof. Dr.-Ing. Holger Hanselka, presents the fully kinematic road-street simulator, its enhanced and worldwide-patented biaxial wheel test technology at the Automotive Testing Expo in Stuttgart.

The newly developed test rig concept realistically reproduces the wheel loads in all degrees of freedom of the vehicle and allows a comprehensive reduction of the test time - compared to real tests on test tracks. In addition the updated simulation software LBF®.DAP, which allows a decrease down to one third of the original test time of complex trials, while retaining the characteristic load profiles.

For engineers in R&D, experimental and virtual test technologies for the design and manufacturing of new vehicles and components are standard tools to improve safety, quality, durability and environmental friendliness of automobiles in a sustainable manner. Therefore, the goal is a sound balance of low weight, reliability and an optimum of cost and resources as well as a reduction of test time to speed up development processes.

"The concept of a fully kinematic wheel test facility represents an entirely new generation of wheel test rig, which follows the tradition of patented ZWARP test, and allows at the same time an improved quality of the laboratory simulation of wheels and hubs for cars." says Rüdiger Heim, head of the competence center Wheel / Hub / Axle at Fraunhofer LBF. The specific characteristics of the wheel-road simulator lie in the field of parallel kinematics, a novel application for wheel test rigs, as well as an internal drum connected directly to the electric motor by a flange. The hexapod platform for the attachment of the wheel and hub allows controlled translational and rotational movement of the wheel in all relevant degrees of freedom and offers an unprecedented flexibility in the use of standardized load programs - such as those offered by Fraunhofer LBF, the work group wheel (Arbeitskreis Räder - AKR) and SAE International.

Furthermore, researchers from the Fraunhofer Institute for Structural Durability and System Reliability LBF show enhanced developments of standard test technologies as well as customized testing methods for:

- the characterization and testing of elastomer components,
- load-stress measurements and analysis during operation,
- testing of trailer coupling systems.
The new testing technologies offer a more realistic and more efficient testing of standard components as well as procedures and methods especially developed and adapted for new materials and components . Virtual simulation plays a decisive role in the reduction of development time and production costs as well as in the improvement of the product life cycle, the utility value, the weight optimization and increase of operational safety. Oliver Ehl, managing director of S & S GmbH, a spin-off company of the Fraunhofer LBF, which creates individual software solutions for the structural and system analysis, developed a computerized method in order to capture the multiple, complex effects and interactions of the parameters which determine the life cycle of wheels (loads, tires, geometry and material).

"Embedded in our software LBF®.WheelStrength, the structural durability assessment of the wheel can be carried out as early on as the predevelopment stage. At the same time the virtual model allows the optimization of the design before even producing the first prototype. This shortens development time and shows specifically where improvements can be made," says Ehl.

Fraunhofer researchers will be informing about further areas of application of new testing technologies in the automotive industry in short lectures in hall 1, booth 1956. The main exhibit is a racing car, on loan from the racing team of the Technical University of Darmstadt, which illustrates the experimental and virtual testing in the automotive industry.

Anke Zeidler-Finsel | Fraunhofer Gesellschaft
Further information:
http://www.lbf.fhg.de/

More articles from Automotive Engineering:

nachricht The cold-start dilemma
27.02.2020 | Empa - Eidgenössische Materialprüfungs- und Forschungsanstalt

nachricht Three Autonomous Mini Buses for Karlsruhe
14.05.2019 | FZI Forschungszentrum Informatik

All articles from Automotive Engineering >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: AI & single-cell genomics

New software predicts cell fate

Traditional single-cell sequencing methods help to reveal insights about cellular differences and functions - but they do this with static snapshots only...

Im Focus: TU Graz Researchers synthesize nanoparticles tailored for special applications

“Core-shell” clusters pave the way for new efficient nanomaterials that make catalysts, magnetic and laser sensors or measuring devices for detecting electromagnetic radiation more efficient.

Whether in innovative high-tech materials, more powerful computer chips, pharmaceuticals or in the field of renewable energies, nanoparticles – smallest...

Im Focus: Tailored light inspired by nature

An international research team with Prof. Cornelia Denz from the Institute of Applied Physics at the University of Münster develop for the first time light fields using caustics that do not change during propagation. With the new method, the physicists cleverly exploit light structures that can be seen in rainbows or when light is transmitted through drinking glasses.

Modern applications as high resolution microsopy or micro- or nanoscale material processing require customized laser beams that do not change during...

Im Focus: NYUAD astrophysicist investigates the possibility of life below the surface of Mars

  • A rover expected to explore below the surface of Mars in 2022 has the potential to provide more insights
  • The findings published in Scientific Reports, Springer Nature suggests the presence of traces of water on Mars, raising the question of the possibility of a life-supporting environment

Although no life has been detected on the Martian surface, a new study from astrophysicist and research scientist at the Center for Space Science at NYU Abu...

Im Focus: Manipulating non-magnetic atoms in a chromium halide enables tuning of magnetic properties

New approach creates synthetic layered magnets with unprecedented level of control over their magnetic properties

The magnetic properties of a chromium halide can be tuned by manipulating the non-magnetic atoms in the material, a team, led by Boston College researchers,...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

“Conference on Laser Polishing – LaP 2020”: The final touches for surfaces

23.07.2020 | Event News

Conference radar for cybersecurity

21.07.2020 | Event News

Contact Tracing Apps against COVID-19: German National Academy Leopoldina hosts international virtual panel discussion

07.07.2020 | Event News

 
Latest News

First radio detection of an extrasolar planetary system around a main-sequence star

04.08.2020 | Physics and Astronomy

The art of making tiny holes

04.08.2020 | Physics and Astronomy

Early Mars was covered in ice sheets, not flowing rivers

04.08.2020 | Physics and Astronomy

VideoLinks
Science & Research
Overview of more VideoLinks >>>