Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Pulverizing electronic waste is green, clean -- and cold

22.03.2017

Rice, Indian Institute researchers use cryo-mill to turn circuit boards into separated powders

Researchers at Rice University and the Indian Institute of Science have an idea to simplify electronic waste recycling: Crush it into nanodust.


Circuit boards from electronics, like computer mice, can be crushed into nanodust by a cryo-mill, according to researchers at Rice University and the Indian Institute of Science. The dust can then be easily separated into its component elements for recycling.

Credit: Chandra Sekhar Tiwary/Rice University

Specifically, they want to make the particles so small that separating different components is relatively simple compared with processes used to recycle electronic junk now.

Chandra Sekhar Tiwary, a postdoctoral researcher at Rice and a researcher at the Indian Institute of Science in Bangalore, uses a low-temperature cryo-mill to pulverize electronic waste - primarily the chips, other electronic components and polymers that make up printed circuit boards (PCBs) -- into particles so small that they do not contaminate each other.

Then they can be sorted and reused, he said.

The process is the subject of a Materials Today paper by Tiwary, Rice materials scientist Pulickel Ajayan and Indian Institute professors Kamanio Chattopadhyay and D.P. Mahapatra.

The researchers intend it to replace current processes that involve dumping outdated electronics into landfills, or burning or treating them with chemicals to recover valuable metals and alloys. None are particularly friendly to the environment, Tiwary said.

"In every case, the cycle is one way, and burning or using chemicals takes a lot of energy while still leaving waste," he said. "We propose a system that breaks all of the components - metals, oxides and polymers - into homogenous powders and makes them easy to reuse."

The researchers estimate that so-called e-waste will grow by 33 percent over the next four years, and by 2030 will weigh more than a billion tons. Nearly 80 to 85 percent of often-toxic e-waste ends up in an incinerator or a landfill, Tiwary said, and is the fastest-growing waste stream in the United States, according to the Environmental Protection Agency.

The answer may be scaled-up versions of a cryo-mill designed by the Indian team that, rather than heating them, keeps materials at ultra-low temperatures during crushing.

Cold materials are more brittle and easier to pulverize, Tiwary said. "We take advantage of the physics. When you heat things, they are more likely to combine: You can put metals into polymer, oxides into polymers. That's what high-temperature processing is for, and it makes mixing really easy.

"But in low temperatures, they don't like to mix. The materials' basic properties - their elastic modulus, thermal conductivity and coefficient of thermal expansion - all change. They allow everything to separate really well," he said.

The test subjects in this case were computer mice - or at least their PCB innards. The cryo-mill contained argon gas and a single tool-grade steel ball. A steady stream of liquid nitrogen kept the container at 154 kelvins (minus 182 degrees Fahrenheit).

When shaken, the ball smashes the polymer first, then the metals and then the oxides just long enough to separate the materials into a powder, with particles between 20 and 100 nanometers wide. That can take up to three hours, after which the particles are bathed in water to separate them.

"Then they can be reused," he said. "Nothing is wasted."

###

S. Kishore of the Indian Institute of Science is co-lead author of the paper. R. Vasireddi, also of the Indian Institute of Science, is a co-author. Ajayan is chair of Rice's Department of Materials Science and NanoEngineering, the Benjamin M. and Mary Greenwood Anderson Professor in Engineering and a professor of chemistry.

Read the abstract at http://www.sciencedirect.com/science/article/pii/S1369702116303972

This news release can be found online at http://news.rice.edu/2017/03/20/pulverizing-e-waste-is-green-clean-and-cold/

Follow Rice News and Media Relations via Twitter @RiceUNews.

Related materials:

Ajayan Research Group: http://ajayan.rice.edu

Non-Equilibrium Processing and Nano Materials Group (Chattopadhyay lab): materials.iisc.ernet.in/~kamanio/

Rice Department of Materials Science and NanoEngineering: https://msne.rice.edu

Located on a 300-acre forested campus in Houston, Rice University is consistently ranked among the nation's top 20 universities by U.S. News & World Report. Rice has highly respected schools of Architecture, Business, Continuing Studies, Engineering, Humanities, Music, Natural Sciences and Social Sciences and is home to the Baker Institute for Public Policy. With 3,879 undergraduates and 2,861 graduate students, Rice's undergraduate student-to-faculty ratio is 6-to-1. Its residential college system builds close-knit communities and lifelong friendships, just one reason why Rice is ranked No. 1 for happiest students and for lots of race/class interaction by the Princeton Review. Rice is also rated as a best value among private universities by Kiplinger's Personal Finance. To read "What they're saying about Rice," go to http://tinyurl.com/RiceUniversityoverview.

Media Contact

David Ruth
david@rice.edu
713-348-6327

 @RiceUNews

http://news.rice.edu 

David Ruth | EurekAlert!

More articles from Materials Sciences:

nachricht High-temperature electronics? That's hot
07.12.2018 | Purdue University

nachricht Researchers develop method to transfer entire 2D circuits to any smooth surface
07.12.2018 | Rice University

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Researchers develop method to transfer entire 2D circuits to any smooth surface

What if a sensor sensing a thing could be part of the thing itself? Rice University engineers believe they have a two-dimensional solution to do just that.

Rice engineers led by materials scientists Pulickel Ajayan and Jun Lou have developed a method to make atom-flat sensors that seamlessly integrate with devices...

Im Focus: Three components on one chip

Scientists at the University of Stuttgart and the Karlsruhe Institute of Technology (KIT) succeed in important further development on the way to quantum Computers.

Quantum computers one day should be able to solve certain computing problems much faster than a classical computer. One of the most promising approaches is...

Im Focus: Substitute for rare earth metal oxides

New Project SNAPSTER: Novel luminescent materials by encapsulating phosphorescent metal clusters with organic liquid crystals

Nowadays energy conversion in lighting and optoelectronic devices requires the use of rare earth oxides.

Im Focus: A bit of a stretch... material that thickens as it's pulled

Scientists have discovered the first synthetic material that becomes thicker - at the molecular level - as it is stretched.

Researchers led by Dr Devesh Mistry from the University of Leeds discovered a new non-porous material that has unique and inherent "auxetic" stretching...

Im Focus: The force of the vacuum

Scientists from the Theory Department of the Max Planck Institute for the Structure and Dynamics of Matter (MPSD) at the Center for Free-Electron Laser Science (CFEL) in Hamburg have shown through theoretical calculations and computer simulations that the force between electrons and lattice distortions in an atomically thin two-dimensional superconductor can be controlled with virtual photons. This could aid the development of new superconductors for energy-saving devices and many other technical applications.

The vacuum is not empty. It may sound like magic to laypeople but it has occupied physicists since the birth of quantum mechanics.

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

EGU 2019 meeting: Media registration now open

06.12.2018 | Event News

Expert Panel on the Future of HPC in Engineering

03.12.2018 | Event News

Inaugural "Virtual World Tour" scheduled for december

28.11.2018 | Event News

 
Latest News

A new molecular player involved in T cell activation

07.12.2018 | Life Sciences

High-temperature electronics? That's hot

07.12.2018 | Materials Sciences

Supercomputers without waste heat

07.12.2018 | Physics and Astronomy

VideoLinks
Science & Research
Overview of more VideoLinks >>>