Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Purdue method shows promise for improving auto suspensions

10.11.2005


Mechanical engineers at Purdue University have demonstrated a new method for analyzing the components of automotive suspension systems in work aimed at improving the performance, reducing the weight and increasing the durability of suspensions.



The researchers have demonstrated that their method can be used to show precisely how a part’s performance is changed by damage and also how its changing performance affects other parts in the suspension.

Findings are detailed in a paper being presented Wednesday (Nov. 9) during the International Mechanical Engineering Congress and Exposition in Orlando, Fla. The conference is sponsored by the American Society of Mechanical Engineers.


The approach represents a potential change in how automotive suspension systems will be designed in the future, said Douglas E. Adams, an associate professor of mechanical engineering who is leading the research.

"The way it’s done now is that each of the parts making up the suspension are manufactured to be as rugged as possible," Adams said. "Usually, different suppliers provide the different components, and what they do as good suppliers is optimize the strength and durability of their component.

"The problem with this approach is that some of the parts are over-engineered and heavier than they need to be because they are designed to withstand greater forces than they will encounter once they are integrated into the system. This results in a heavy suspension system that doesn’t handle very well, and higher fuel and steel consumption than you would like.

"A better, more integrated approach that automakers are now pursuing is to test the entire suspension by analyzing parts, not as isolated units but as interconnected components. That way, we will learn more precisely how individual parts interact with each other, and we will be able to design parts that are just as light and rugged as they need to be but not too heavy or rugged."

The integrated approach is particularly important for the design of suspension systems because one damaged part can cause heavier strain on surrounding parts. If engineers know which parts are most prone to damage, those parts can be built heavier and other parts can be made lighter, reducing the overall weight and improving the performance of the suspension.

A suspension system consists of parts such as bolts, rubber bushings, coil springs, steering mechanisms and tie rods. The method developed at Purdue senses naturally occurring vibration patterns to detect damage to components. Sensors called "tri-axial accelerometers" are attached to suspension components and are used to collect data as vibration passes through the components. The data are fed to a computer, where complex software programs interpret the information to analyze each part’s performance.

Such "fault-identification" methods may not only provide information for designing better suspensions but also might be used for future "structural health monitoring" systems in cars that automatically detect damaged parts and estimate how long they will last.

When perfected, such a "systems approach" could provide a competitive edge to companies that make suspension parts. The work is funded by ArvinMeritor Inc., which makes suspension components at its plant in Columbus, Ind. The research also is supported by the Center for Advanced Manufacturing, located in Purdue’s Discovery Park, the university’s hub for interdisciplinary research.

"We want to develop instrumentation, sensing methods and technologies and also ways to process data that industry can use to conduct durability tests on so-called integrated suspensions," Adams said. "The company that designs an integrated suspension system that is lighter and lasts longer than the component-wise suspension will have a competitive advantage over other companies."

The research paper being presented this week, written by mechanical engineering doctoral student Muhammad Haroon and Adams, focuses on bolts connecting the various components in the suspension system of a luxury sedan. In research conducted at the university’s Ray W. Herrick Laboratories, the engineers showed that their system was able to detect damaged bolts, precisely determine how a bolt’s performance was affected by the damage and how its changing performance affected other parts in the suspension system.

"What we’ve shown in this particular paper is that we can detect very small changes in a part’s performance when it is damaged, and we’ve also been able to quantify the changes, which is really significant," Adams said. "We quantify the changes by turning data into information using a software algorithm that utilizes an embedded sensitivity model, which we developed.

"The reason it’s important to quantify the change is that, if we know one part is experiencing a failure mechanism of a certain type and another component is experiencing increasing strain as a result of the damaged part, we can figure out which parts need to be heaviest and which can be lighter."

The researchers hope to complete work to develop the method in less than two years, at which time it could be ready for commercial use.

Writer: Emil Venere, (765) 494-4709, venere@purdue.edu

Source: Douglas Adams, (765) 496-6033, deadams@purdue.edu

Purdue News Service: (765) 494-2096; purduenews@purdue.edu

Emil Venere | EurekAlert!
Further information:
http://www.purdue.edu

More articles from Automotive Engineering:

nachricht Improved Performance thanks to Reduced Weight
24.07.2017 | Technische Universität Chemnitz

nachricht New Headlamp Dimension: Fully Adaptive Light Distribution in Real Time
29.06.2017 | Universität Stuttgart

All articles from Automotive Engineering >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: 3-D scanning with water

3-D shape acquisition using water displacement as the shape sensor for the reconstruction of complex objects

A global team of computer scientists and engineers have developed an innovative technique that more completely reconstructs challenging 3D objects. An ancient...

Im Focus: Manipulating Electron Spins Without Loss of Information

Physicists have developed a new technique that uses electrical voltages to control the electron spin on a chip. The newly-developed method provides protection from spin decay, meaning that the contained information can be maintained and transmitted over comparatively large distances, as has been demonstrated by a team from the University of Basel’s Department of Physics and the Swiss Nanoscience Institute. The results have been published in Physical Review X.

For several years, researchers have been trying to use the spin of an electron to store and transmit information. The spin of each electron is always coupled...

Im Focus: The proton precisely weighted

What is the mass of a proton? Scientists from Germany and Japan successfully did an important step towards the most exact knowledge of this fundamental constant. By means of precision measurements on a single proton, they could improve the precision by a factor of three and also correct the existing value.

To determine the mass of a single proton still more accurate – a group of physicists led by Klaus Blaum and Sven Sturm of the Max Planck Institute for Nuclear...

Im Focus: On the way to a biological alternative

A bacterial enzyme enables reactions that open up alternatives to key industrial chemical processes

The research team of Prof. Dr. Oliver Einsle at the University of Freiburg's Institute of Biochemistry has long been exploring the functioning of nitrogenase....

Im Focus: The 1 trillion tonne iceberg

Larsen C Ice Shelf rift finally breaks through

A one trillion tonne iceberg - one of the biggest ever recorded -- has calved away from the Larsen C Ice Shelf in Antarctica, after a rift in the ice,...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

Closing the Sustainability Circle: Protection of Food with Biobased Materials

21.07.2017 | Event News

»We are bringing Additive Manufacturing to SMEs«

19.07.2017 | Event News

The technology with a feel for feelings

12.07.2017 | Event News

 
Latest News

Ultrathin device harvests electricity from human motion

24.07.2017 | Power and Electrical Engineering

Scientists announce the quest for high-index materials

24.07.2017 | Materials Sciences

ADIR Project: Lasers Recover Valuable Materials

24.07.2017 | Materials Sciences

VideoLinks
B2B-VideoLinks
More VideoLinks >>>