A University of Minnesota team of researchers has overcome a major hurdle in the quest to design a specialized type of molecular sieve that could make the production of gasoline, plastics and various chemicals more cost effective and energy efficient. The breakthrough research, led by chemical engineering and materials science professor Michael Tsapatsis in the university's College of Science and Engineering, is published in the most recent issue of the journal Science.
After more than a decade of research, the team devised a means for developing free-standing, ultra-thin zeolite nanosheets that as thin films can speed up the filtration process and require less energy. The team has a provisional patent and hopes to commercialize the technology.
“In addition to research on new renewable fuels, chemicals and natural plastics, we also need to look at the production processes of these and other products we use now and try to find ways to save energy,” Tsapatsis said.
Separating mixed substances can demand considerable amounts of energy—currently estimated to be approximately 15 percent of the total energy consumption—part of which is wasted due to process inefficiencies. In days of abundant and inexpensive fuel, this was not a major consideration when designing industrial separation processes such as distillation for purifying gasoline and polymer precursors. But as energy prices rise and policies promote efficiency, the need for more energy-efficient alternatives has grown.
One promising option for more energy-efficient separations is high-resolution molecular separation with membranes. They are based on preferential adsorption and/or sieving of molecules with minute size and shape differences. Among the candidates for selective separation membranes, zeolite materials (crystals with molecular-sized pores) show particular promise.
While zeolites have been used as adsorbents and catalysts for several decades, there have been substantial challenges in processing zeolitic materials into extended sheets that remain intact. To enable energy-savings technology, scientists needed to develop cost-effective, reliable and scalable deposition methods for thin film zeolite formation.
The University of Minnesota team used sound waves in a specialized centrifuge process to develop “carpets” of flaky crystal-type nanosheets that are not only flat, but have just the right amount of thickness. The resulting product can be used to separate molecules as a sieve or as a membrane barrier in both research and industrial applications.
“We think this discovery holds great promise in commercial applications,” said Kumar Varoon, a University of Minnesota chemical engineering and materials science Ph.D. candidate and one of the primary authors of the paper published in Science. “This material has good coverage and is very thin. It could significantly reduce production costs in refineries and save energy.”
Members of the research team include Ph.D. candidates Kumar Varoon and Xueyi Zhang; postdoctoral fellows Bahman Elyassi and Cgun-Yi Sung; former students and Ph.D. graduates Damien Brewer, Sandeep Kumar, J. Alex Lee and Sudeep Maheshwari, graduate student Anudha Mittal; former undergraduate student Melissa Gettel; and faculty members Matteo Cococcioni, Lorraine Francis, Alon McCormick, K. Andre Mkhoyan and Michael Tsapatsis.
This research is being funded by the United States Department of Energy (including the Carbon Sequestration Program and the Catalysis Center for Energy Innovation – An Energy Frontier Center), the National Science Foundation and a variety of University of Minnesota partners.
To read the full research paper in Science, visit http://z.umn.edu/nanosheets.
Rhonda Zurn | EurekAlert!
ADIR Project: Lasers Recover Valuable Materials
21.07.2017 | Fraunhofer-Institut für Lasertechnik ILT
High-tech sensing illuminates concrete stress testing
20.07.2017 | University of Leeds
Physicists have developed a new technique that uses electrical voltages to control the electron spin on a chip. The newly-developed method provides protection from spin decay, meaning that the contained information can be maintained and transmitted over comparatively large distances, as has been demonstrated by a team from the University of Basel’s Department of Physics and the Swiss Nanoscience Institute. The results have been published in Physical Review X.
For several years, researchers have been trying to use the spin of an electron to store and transmit information. The spin of each electron is always coupled...
What is the mass of a proton? Scientists from Germany and Japan successfully did an important step towards the most exact knowledge of this fundamental constant. By means of precision measurements on a single proton, they could improve the precision by a factor of three and also correct the existing value.
To determine the mass of a single proton still more accurate – a group of physicists led by Klaus Blaum and Sven Sturm of the Max Planck Institute for Nuclear...
The research team of Prof. Dr. Oliver Einsle at the University of Freiburg's Institute of Biochemistry has long been exploring the functioning of nitrogenase....
A one trillion tonne iceberg - one of the biggest ever recorded -- has calved away from the Larsen C Ice Shelf in Antarctica, after a rift in the ice,...
Physics supports biology: Researchers from PTB have developed a model system to investigate friction phenomena with atomic precision
Friction: what you want from car brakes, otherwise rather a nuisance. In any case, it is useful to know as precisely as possible how friction phenomena arise –...
21.07.2017 | Event News
19.07.2017 | Event News
12.07.2017 | Event News
21.07.2017 | Earth Sciences
21.07.2017 | Power and Electrical Engineering
21.07.2017 | Physics and Astronomy