Rain pelts down on the roof of the car; it is difficult to make out anything in the pitch dark. Suddenly, a deer runs out of the forest and onto the road, but the driver cannot respond in time.
Above: Thermal image, taken with pressed lenses in a test camera. Below: Pressed lenses made ofchalcogenide glass.
© Fraunhofer IWM
When it comes to such dangerous situations, micro-bolometers constitute one way of “extending” the human eye and defusing such dangerous situations. They detect infrared rays – in other words, the heat emitted by a living creature – and in case of danger, warn the driver through an acoustic signal or a warning light. At about 2,000 euros, these devices are still quite expensive and are only being used in luxury-class vehicles.
Production costs drop by over 70 percent
Part for part, these devices should be getting more affordable. Researchers at the Fraunhofer Institute for Mechanics of Materials IWM in Freiburg are working on the infrared lenses that are in the cameras. “We have developed a production process for lenses that enables us to lower the costs of these components by more than 70 percent. Thus the prize for the micro-bolometer could be reduced,” says Dr. Helen Müller, scientist at IWM. Normally, the lenses are made out of crystalline materials like germanium, zinc selenide or zinc sulfide.
The problem is that these materials are very expensive and can only be processed mechanically – it takes grinding, polishing or diamond turning to shape them into the correctly. Obviously this involves high processing costs. “Instead of crystalline materials, we use the amorphous chalcogenide glass. Its softening temperature – that is, the temperature at which it can be formed – is low. Therefore, we can form it using non-isothermic hot stamping,” says Müller.
This process is similar to making waffles on a waffle iron. The researchers place the chalcogenide glass between two pressing tools which determine the form of the required lenses. Then, it is heated and formed between both pressing tools – the “waffle iron” is clamped together. After a few minutes, the glass is cooled again to below the softening temperature and removed. And thus, the lens is already perfect. In contrast to conventionally processed optics, it no longer has to be further refined.
The lenses manufactured this way exhibit the same excellent optical imaging quality as those that are polished. To ensure that no glass remains attached to the tools, their surface is coated with anti-adhesive, non-stick coatings, similar to the Teflon coating on a waffle iron. The scientists now want to further refine the process towards cost-effective mass production.
The applications for micro-bolometers – and thus for cost-effective lenses – are not limited to the automotive sector. Imagine, for example, these devices assisting older people in their homes, If the senior were to fall, the bolometer registers this event and sends an alarm to relatives or neighbors through an optical or acoustic signal. In production halls, bolometers can oversee and monitor the production processes of various products, to ensure the necessary temperatures are maintained and warn employees who are spending time in danger zones. In residential buildings, the devices could detect energy leaks, such as through unsealed windows or poorly insulated walls.
Dr. Helen Müller | Fraunhofer Research News
Robust and functional – surface finishing by suspension spraying
19.09.2017 | Fraunhofer-Institut für Keramische Technologien und Systeme IKTS
Graphene and other carbon nanomaterials can replace scarce metals
19.09.2017 | Chalmers University of Technology
Whispering gallery mode (WGM) resonators are used to make tiny micro-lasers, sensors, switches, routers and other devices. These tiny structures rely on a...
Using ultrafast flashes of laser and x-ray radiation, scientists at the Max Planck Institute of Quantum Optics (Garching, Germany) took snapshots of the briefest electron motion inside a solid material to date. The electron motion lasted only 750 billionths of the billionth of a second before it fainted, setting a new record of human capability to capture ultrafast processes inside solids!
When x-rays shine onto solid materials or large molecules, an electron is pushed away from its original place near the nucleus of the atom, leaving a hole...
For the first time, physicists have successfully imaged spiral magnetic ordering in a multiferroic material. These materials are considered highly promising candidates for future data storage media. The researchers were able to prove their findings using unique quantum sensors that were developed at Basel University and that can analyze electromagnetic fields on the nanometer scale. The results – obtained by scientists from the University of Basel’s Department of Physics, the Swiss Nanoscience Institute, the University of Montpellier and several laboratories from University Paris-Saclay – were recently published in the journal Nature.
Multiferroics are materials that simultaneously react to electric and magnetic fields. These two properties are rarely found together, and their combined...
MBM ScienceBridge GmbH successfully negotiated a license agreement between University Medical Center Göttingen (UMG) and the biotech company Tissue Systems Holding GmbH about commercial use of a multi-well tissue plate for automated and reliable tissue engineering & drug testing.
MBM ScienceBridge GmbH successfully negotiated a license agreement between University Medical Center Göttingen (UMG) and the biotech company Tissue Systems...
Pathogenic bacteria are becoming resistant to common antibiotics to an ever increasing degree. One of the most difficult germs is Pseudomonas aeruginosa, a...
19.09.2017 | Event News
12.09.2017 | Event News
06.09.2017 | Event News
20.09.2017 | Life Sciences
20.09.2017 | Power and Electrical Engineering
20.09.2017 | Physics and Astronomy