This idea doesn't stink: New tech cuts industrial odors, pollutants

Dr. Praveen Kolar, assistant professor of biological and agricultural engineering at NC State, has developed an inexpensive treatment process that significantly mitigates odors from poultry rendering operations. Rendering facilities take animal byproducts (e.g., skin, bones, feathers) and process them into useful products such as fertilizer. However, the rendering process produces extremely foul odors.

These emissions are not currently regulated by the government, but the smell can be extremely disruptive to a facility's community. The industry currently uses chemical “scrubbers” to remove odor-causing agents, but this technique is not very effective, Kolar says. Furthermore, some of the odor-causing compounds are aldehydes, which can combine with other atmospheric compounds to form ozone – triggering asthma attacks and causing other adverse respiratory health effects.

Kolar, working with his co-author Dr. James Kastner at the University of Georgia, has designed an effective filtration system that takes advantage of catalytic oxidation to remove these odor-causing pollutants. Specifically, the researchers use ozone and specially-designed catalysts to break down the odor-causing compounds. This process takes place at room temperature, so there are no energy costs, and results in only two byproducts: carbon dioxide and pure water.

The researchers developed the catalysts by coating structures made of activated carbon with a nanoscale film made of cobalt or nickel oxides, Kolar says. “We used activated carbon because its porous structure gives it an extremely large surface area,” Kolar explains, “meaning that there is more area that can be exposed to the odorous agents.” The cobalt and nickel oxide nanofilms make excellent catalysts, Kolar explains, “because they increase the rate of the chemical reaction between the odor-causing compounds and the ozone, making the process more efficient. They are also metals that are both readily available and relatively inexpensive.”

Kolar says his next goal is to apply this research to industrial hog farms. “This technology could be applied to swine operations to address odors and ammonia emissions,” Kolar says. “My next step is to try to pursue this research on a large scale.”

The research, “Room-Temperature Oxidation of Propanal Using Catalysts Synthesized By Electrochemical Deposition,” is published in the August issue of Transactions of the American Society of Agricultural and Biological Engineers.