By combining their own observations with background gleaned from materials science, NIST semiconductor researchers have found a way to create unique features in diamond—potentially leading to improvements in nanometrology in short order, as it has allowed the team to make holes of precise shape in one of the hardest known substances. But beyond the creation of virtually indestructible nanorulers, the method could one day lead to the improvement of a class of electronic devices useful in cell phones, gyroscopes and medical implants.
This colorized electron microscope image reveals the boxy shape of the pits the NIST team etched into the diamond surface, exhibiting their smooth vertical sidewalls and flat bottom. The pits were between 1 and 72 micrometers in size. Credit: NIST
Well known for making the hugely complex electronic microchips that run our laptops, the semiconductor industry has expanded its portfolio by fabricating tiny devices with moving parts. Constructed with substantially the same techniques as the electronic chips, these "micro-electromechanical systems," or MEMS, are just a few micrometers in size. They can detect environmental changes such as heat, pressure and acceleration, potentially enabling them to form the basis of tiny sensors and actuators for a host of new devices. But designers must take care that tiny moving parts do not grind to a disastrous halt. One way to make the sliding parts last longer without breaking down is to make them from a tougher material than silicon.
"Diamond may be the ideal substance for MEMS devices," says NIST's Craig McGray. "It can withstand extreme conditions, plus it's able to vibrate at the very high frequencies that new consumer electronics demand. But it's very hard, of course, and there hasn't been a way to engineer it very precisely at small scales. We think our method can accomplish that."
The method uses a chemical etching process to create cavities in the diamond surface. The cubic shape of a diamond crystal can be sliced in several ways—a fact jewelers take advantage of when creating facets on gemstones. The speed of the etching process depends on the orientation of the slice, occurring at a far slower rate in the direction of the cube's "faces"—think of chopping the cube into smaller cubes—and these face planes can be used as a sort of boundary where etching can be made to stop when desired. In their initial experiments, the team created cavities ranging in width from 1 to 72 micrometers, each with smooth vertical sidewalls and a flat bottom.
"We'd like to figure out how to optimize control of this process next," McGray says, "but some of the ways diamond behaved under the conditions we used were unexpected. We plan to explore some of these mysteries while we develop a prototype diamond MEMS device."
* C.D. McGray, R.A. Allen, M. Cangemi and J. Geist. Rectangular scale-similar etch pits in monocrystalline diamond. Diamond and Related Materials. Available online 22 August 2011, ISSN 0925-9635, 10.1016/j.diamond.2011.08.007
Chad Boutin | EurekAlert!
Epoxy compound gets a graphene bump
14.11.2018 | Rice University
Automated adhesive film placement and stringer integration for aircraft manufacture
15.11.2018 | Fraunhofer IFAM
Researchers at the University of New Hampshire have captured a difficult-to-view singular event involving "magnetic reconnection"--the process by which sparse particles and energy around Earth collide producing a quick but mighty explosion--in the Earth's magnetotail, the magnetic environment that trails behind the planet.
Magnetic reconnection has remained a bit of a mystery to scientists. They know it exists and have documented the effects that the energy explosions can...
Biochips have been developed at TU Wien (Vienna), on which tissue can be produced and examined. This allows supplying the tissue with different substances in a very controlled way.
Cultivating human cells in the Petri dish is not a big challenge today. Producing artificial tissue, however, permeated by fine blood vessels, is a much more...
Faster and secure data communication: This is the goal of a new joint project involving physicists from the University of Würzburg. The German Federal Ministry of Education and Research funds the project with 14.8 million euro.
In our digital world data security and secure communication are becoming more and more important. Quantum communication is a promising approach to achieve...
On Saturday, 10 November 2018, the research icebreaker Polarstern will leave its homeport of Bremerhaven, bound for Cape Town, South Africa.
When choosing materials to make something, trade-offs need to be made between a host of properties, such as thickness, stiffness and weight. Depending on the application in question, finding just the right balance is the difference between success and failure
Now, a team of Penn Engineers has demonstrated a new material they call "nanocardboard," an ultrathin equivalent of corrugated paper cardboard. A square...
09.11.2018 | Event News
06.11.2018 | Event News
23.10.2018 | Event News
16.11.2018 | Health and Medicine
16.11.2018 | Life Sciences
16.11.2018 | Life Sciences