Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

It pays to convert food processing wastewater to energy source

06.02.2003


In laboratory tests, Penn State environmental engineers have shown that wastewater from a Pennsylvania confectioner, apple processor, and potato chip maker can produce hydrogen gas worth $80,000 a year or more. Steven Van Ginkel, doctoral candidate, and Dr. Sang-Eun Oh, postdoctoral researcher in environmental engineering, conducted the tests.



"In addition to hydrogen, which can be used as a fuel and industrial feedstock, methane, the main component of natural gas, can be generated from the wastewaters," he notes. "Over 10 billion BTUs of energy from methane could be produced every year at a single one of these food processing plants."

Van Ginkel adds, "By extracting hydrogen and methane from their wastewaters, these plants can also reap significant savings by not needing to aerate. Aeration makes up 20 to 80 percent of wastewater treatment costs."


The researchers presented the Penn State team’s findings in a poster, "Turning Pennsylvania’s Waste Into Energy," today (Feb. 5) at Penn State’s Hydrogen Day, a special event for industry and government representatives. His co-authors are Dr. Oh and Dr. Bruce Logan, director of the Penn State Hydrogen Energy Center and the Kappe professor of environmental engineering.

In the tests, Van Ginkel and Oh added hydrogen-producing bacteria to samples of wastewater from the Pennsylvania food processors. The bacteria were obtained from ordinary soil collected at Penn State and then heat-treated to kill all bacteria except those that produce spores. Spores are a dormant, heat-resistant, bacterial form adapted to survive in unfavorable environments, but able to begin growing again in favorable conditions.

"The spores contain bacteria that can produce hydrogen and once they are introduced into the wastewater, they eat the food in the water and produce hydrogen in a normal fermentation process, "Van Ginkel says. Keeping the wastewater slightly acid helps to prevent any methane-producing bacteria from growing and consuming hydrogen.

After only a day of fermentation in oxygen-free or anaerobic conditions, the hydrogen-producing bacteria fill the headspace in the fermentation flasks with biogas containing 60 percent hydrogen and 40 percent carbon dioxide.

In the second stage of the process, the acidity in the wastewater is changed and methane-producing bacteria added. The bacteria eat the leftovers, grow and generate methane.

The solid material or sludge left over from fermentation is only one- fourth to one-fifth the volume from typical aerobic treatment processes.

Van Ginkel says, "Using this continuous fermentation process, we can strip nearly all of the energy out of the wastewater in forms that people can use now. While this approach has high capital costs at the outset, our calculations show that it could pay off well both environmentally and financially for some food processors in the long run."


###
The research was supported by the National Science Foundation Biogeochemical Research Initiation Education grant.

Barbara Hale | EurekAlert!
Further information:
http://www.psu.edu/

More articles from Power and Electrical Engineering:

nachricht System draws power from daily temperature swings
16.02.2018 | Massachusetts Institute of Technology

nachricht Researchers at Kiel University develop extremely sensitive sensor system for magnetic fields
15.02.2018 | Christian-Albrechts-Universität zu Kiel

All articles from Power and Electrical Engineering >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Demonstration of a single molecule piezoelectric effect

Breakthrough provides a new concept of the design of molecular motors, sensors and electricity generators at nanoscale

Researchers from the Institute of Organic Chemistry and Biochemistry of the CAS (IOCB Prague), Institute of Physics of the CAS (IP CAS) and Palacký University...

Im Focus: Hybrid optics bring color imaging using ultrathin metalenses into focus

For photographers and scientists, lenses are lifesavers. They reflect and refract light, making possible the imaging systems that drive discovery through the microscope and preserve history through cameras.

But today's glass-based lenses are bulky and resist miniaturization. Next-generation technologies, such as ultrathin cameras or tiny microscopes, require...

Im Focus: Stem cell divisions in the adult brain seen for the first time

Scientists from the University of Zurich have succeeded for the first time in tracking individual stem cells and their neuronal progeny over months within the intact adult brain. This study sheds light on how new neurons are produced throughout life.

The generation of new nerve cells was once thought to taper off at the end of embryonic development. However, recent research has shown that the adult brain...

Im Focus: Interference as a new method for cooling quantum devices

Theoretical physicists propose to use negative interference to control heat flow in quantum devices. Study published in Physical Review Letters

Quantum computer parts are sensitive and need to be cooled to very low temperatures. Their tiny size makes them particularly susceptible to a temperature...

Im Focus: Autonomous 3D scanner supports individual manufacturing processes

Let’s say the armrest is broken in your vintage car. As things stand, you would need a lot of luck and persistence to find the right spare part. But in the world of Industrie 4.0 and production with batch sizes of one, you can simply scan the armrest and print it out. This is made possible by the first ever 3D scanner capable of working autonomously and in real time. The autonomous scanning system will be on display at the Hannover Messe Preview on February 6 and at the Hannover Messe proper from April 23 to 27, 2018 (Hall 6, Booth A30).

Part of the charm of vintage cars is that they stopped making them long ago, so it is special when you do see one out on the roads. If something breaks or...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

2nd International Conference on High Temperature Shape Memory Alloys (HTSMAs)

15.02.2018 | Event News

Aachen DC Grid Summit 2018

13.02.2018 | Event News

How Global Climate Policy Can Learn from the Energy Transition

12.02.2018 | Event News

 
Latest News

Fingerprints of quantum entanglement

16.02.2018 | Information Technology

'Living bandages': NUST MISIS scientists develop biocompatible anti-burn nanofibers

16.02.2018 | Health and Medicine

Hubble sees Neptune's mysterious shrinking storm

16.02.2018 | Physics and Astronomy

VideoLinks
Science & Research
Overview of more VideoLinks >>>