Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Multilayer polymers spring into action

11.04.2014

Flexible plastics that turn mechanical vibrations into electrical energy could spur the development of self-powered sensors and devices

The shrinking dimensions and decreased power consumption of modern electronic gadgets have created opportunities for energy harvesting processes that tap into free, green energy from the environment. Vibration harvesters, for example, produce small amounts of electricity from everyday mechanical disturbances such as wind currents, traffic noise or footsteps.


A ‘green’ alternative to batteries that could power electronic devices is one step closer thanks to multilayered polymer cantilevers that can turn mechanical vibrations into electricity.

© Eyematrix/iStock/Thinkstock

Now, Kui Yao and co-workers from the A*STAR Institute of Materials Research and Engineering in Singapore have discovered a way to give lightweight polymer vibration harvesters a hundredfold boost in energy output — a finding that may help to eliminate manual battery recharging in microsensors and mobile devices (1).

Many vibration harvesters contain piezoelectric substances that create an electric voltage when mechanically bent. By fabricating piezoelectric materials into cantilevers that resemble a diving board, these devices can oscillate from ambient vibrations and generate electricity. Researchers often use piezoelectric ceramics because they impart large amounts of electrical charges; however, the brittleness of ceramics makes them unsuitable for prolonged and large vibrational movements.

Yao and co-workers investigated a plastic-based piezoelectric material, polyvinylidene fluoride (PVDF), which is low cost and readily undergoes mechanical strain. To make efficient vibration harvesters from PVDF, researchers must stack the polymer in multiple layers, improving the output current and reducing the electrical impedance that is inherent to piezoelectric materials. But when too many thin piezoelectric layers are stacked, the cantilever can become too stiff for bending-mode vibrational harvesting.

To optimize piezoelectric harvesting with plastic films, the team deployed an analytical approach. Developing a mathematical model of a multilayered polymer cantilever coated with metal electrodes, the researchers systematically calculated how different material parameters affected the energy output.

Their simulations revealed some often-ignored factors “such as the thinness of electrode coatings and the material’s electrical parameters,” says Yao. “These can have a dramatic effect on the electricity generated by bending multilayer polymers.”

One key parameter identified was the need to match the electrical impedance with an optimum load resistance. The researchers’ analysis showed that the energy output of a 22-layered piezoelectric structure could be from 5 to 400 times higher than a single-layer piezoelectric polymer of similar dimensions.

The team then tested the feasibility of their analytical results by fabricating a PVDF-based vibrational harvester on a flexible aluminum substrate. They used scalable dip-coating procedures to build up polymer multilayers and ensured thin metal electrode coatings with physical vapor deposition techniques.

“Our experimental results are promising and show that, for many practical applications, piezoelectric polymer multilayers may enable harvested energy to replace batteries,” notes Yao.

The A*STAR-affiliated researchers contributing to this research are from the Institute of Materials Research and Engineering 

Associated links

Journal information

Zhang, L., Oh, S. R., Wong, T. C., Tan, C. Y. & Yao, K. Piezoelectric polymer multilayer on flexible substrate for energy harvesting. IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control 60, 2013–2020 (2013)

A*STAR Research | Research SEA News
Further information:
http://www.research.a-star.edu.sg
http://www.researchsea.com

More articles from Power and Electrical Engineering:

nachricht On the crest of the wave: Electronics on a time scale shorter than a cycle of light
30.07.2015 | Universität Regensburg

nachricht Ultra-Thin Hollow Nanocages Could Reduce Platinum Use in Fuel Cell Electrodes
27.07.2015 | Georgia Institute of Technology

All articles from Power and Electrical Engineering >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Quantum Matter Stuck in Unrest

Using ultracold atoms trapped in light crystals, scientists from the MPQ, LMU, and the Weizmann Institute observe a novel state of matter that never thermalizes.

What happens if one mixes cold and hot water? After some initial dynamics, one is left with lukewarm water—the system has thermalized to a new thermal...

Im Focus: On the crest of the wave: Electronics on a time scale shorter than a cycle of light

Physicists from Regensburg and Marburg, Germany have succeeded in taking a slow-motion movie of speeding electrons in a solid driven by a strong light wave. In the process, they have unraveled a novel quantum phenomenon, which will be reported in the forthcoming edition of Nature.

The advent of ever faster electronics featuring clock rates up to the multiple-gigahertz range has revolutionized our day-to-day life. Researchers and...

Im Focus: Superfast fluorescence sets new speed record

Plasmonic device has speed and efficiency to serve optical computers

Researchers have developed an ultrafast light-emitting device that can flip on and off 90 billion times a second and could form the basis of optical computing.

Im Focus: Unlocking the rice immune system

Joint BioEnergy Institute study identifies bacterial protein that is key to protecting rice against bacterial blight

A bacterial signal that when recognized by rice plants enables the plants to resist a devastating blight disease has been identified by a multi-national team...

Im Focus: Smarter window materials can control light and energy

Researchers in the Cockrell School of Engineering at The University of Texas at Austin are one step closer to delivering smart windows with a new level of energy efficiency, engineering materials that allow windows to reveal light without transferring heat and, conversely, to block light while allowing heat transmission, as described in two new research papers.

By allowing indoor occupants to more precisely control the energy and sunlight passing through a window, the new materials could significantly reduce costs for...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

3rd Euro Bio-inspired - International Conference and Exhibition on Bio-inspired Materials

23.07.2015 | Event News

Clash of Realities – International Conference on the Art, Technology and Theory of Digital Games

10.07.2015 | Event News

World Conference on Regenerative Medicine in Leipzig: Last chance to submit abstracts until 2 July

25.06.2015 | Event News

 
Latest News

Tool making and additive technology exhibition: Fraunhofer IPT at Formnext

31.07.2015 | Trade Fair News

First Siemens-built Thameslink train arrives in London

31.07.2015 | Transportation and Logistics

California 'rain debt' equal to average full year of precipitation

31.07.2015 | Physics and Astronomy

VideoLinks
B2B-VideoLinks
More VideoLinks >>>