Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

New High Speed Computed Tomography System from GE Brings up to 100% 3D Inspection to the Production Line

14.06.2012
The new speed|scan atlineCT system from Inspection Technologies business of GE Measurement & Control brings high speed 3D Computed Tomography (CT) for the first time directly to the production line for the up to 100% inspection of castings.

By incorporating much of the technology which has been proven by GE in the healthcare sector over four decades, the new CT system is up to 200 times faster than conventional 3D CT inspection and offers important additional quality control features, including exact 3D defect location and classification, wall thickness analysis to allow dimensional control and actual - CAD data comparison.


Fast atlineCT with GE’s new speed|scan CT System allows up to 100% 3D inspection of castings and composite samples


The scanned samples are automatically analysed with GE’s newly developed high-speed 3D evaluation algorithms

GE’s speed|scan atlineCT is suitable for any production line where there is a constant requirement for stringent quality control of light metal castings or composite structures but is particularly targeted at the automotive and aerospace sectors.

“The new inspection system can reduce typical scan times for an engine cylinder head from several hours with conventional fan beam CT to less than two minutes,” says Oliver Brunke, Lead CT Product Manager for the Inspection Technologies business, “This means that all of the benefits of 3D compared with 2D inspection can now be realized at the production line. These include benefits such as reduction in reject rate by analyzing position and form of defects which may be machined out by subsequent processes to prevent unnecessary failure sentencing and by accurately checking work piece geometry and dimensions, so that form and size deviations can be easily identified and corrected at an early stage of the production process. Finally, depending on their size and absorption behaviour even foreign materials like inclusions or sand core remains may be detected, located and classified according to its density and position.”

The modified GE medical scanner in speed|scan atlineCT system uses Helix multi-line technology, where a gantry with an X-ray tube and corresponding multi-line X-ray detector rotates around the work piece, which is being passed through the gantry on a conveyor belt. The work pieces are scanned at speeds of up to several millimeters per second, and are automatically assessed with the aid of GE’s own speed-optimized 3D Automatic Defect Recognition (ADR) algorithms. Inspection is carried out using a new workflow concept, where the work piece is loaded onto the conveyor belt of the system which is located adjacent to the production line. The continuous CT scan takes place and the software begins volume reconstruction and optimization. The work piece is unloaded and a new work piece placed on the belt for scanning. At the same time, 3D ADR is taking place on the first work piece volume to allow rapid sentencing. The second and subsequent work pieces then follow the same procedure.

The new speed|scan atlineCT inspection system can handle work pieces up 300x400x800mm in size and up to 50kg in weight and its robust design allows 24/7 operation. Its containing cabinet is suitable for industrial environments with dust protection and thermal isolation and the radiation safety cabinet offers full protective installation according to the German RÖV standard and the US 21 CFR 1020.40 standard.

http://ge-mcs.com/speedscan

About Measurement & Control
Measurement & Control is a leading innovator in advanced, sensor-based measurement, non-destructive testing and inspection and condition monitoring, delivering accuracy, productivity and safety to a wide range of industries, including oil & gas, power generation, aerospace, transportation and healthcare. It has over 40 facilities in 25 countries and is part of GE Oil & Gas. For further information, visit www.ge-mcs.com
About GE
GE (NYSE: GE) works on things that matter. The best people and the best technologies taking on the toughest challenges. Finding solutions in energy, health and home, transportation and finance. Building, powering, moving and curing the world. Not just imagining. Doing. GE works. For more information, visit the company's website at www.ge.com.
Customer Contact
Dr.-Ing. Oliver Brunke
Dipl.-Phys.
Product Manager CT Systems
GE Sensing & Inspection Technologies GmbH
Niels-Bohr-Straße 7
31515 Wunstorf
Germany
T +49 5031 172 142
M +49 172 4118419
F +49 5031 172 299
E Oliver.Brunke@ge.com
http://ge-mcs.com/speedscan
Media Contact
Dr. Dirk Neuber | Beate Prüß
GE Sensing & Inspection Technologies GmbH
Niels-Bohr-Straße 7
31515 Wunstorf
Germany
+49 5031 172-124 | -103
dirk.neuber@ge.com | beate.pruess@ge.com

Dr. Dirk Neuber | phoenix|x-ray
Further information:
http://ge-mcs.com/speedscan
http://www.phoenix-xray.com

More articles from Power and Electrical Engineering:

nachricht Beyond the limits of conventional electronics: stable organic molecular nanowires
24.05.2018 | Tokyo Institute of Technology

nachricht Molecular switch will facilitate the development of pioneering electro-optical devices
24.05.2018 | Technische Universität München

All articles from Power and Electrical Engineering >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Molecular switch will facilitate the development of pioneering electro-optical devices

A research team led by physicists at the Technical University of Munich (TUM) has developed molecular nanoswitches that can be toggled between two structurally different states using an applied voltage. They can serve as the basis for a pioneering class of devices that could replace silicon-based components with organic molecules.

The development of new electronic technologies drives the incessant reduction of functional component sizes. In the context of an international collaborative...

Im Focus: LZH showcases laser material processing of tomorrow at the LASYS 2018

At the LASYS 2018, from June 5th to 7th, the Laser Zentrum Hannover e.V. (LZH) will be showcasing processes for the laser material processing of tomorrow in hall 4 at stand 4E75. With blown bomb shells the LZH will present first results of a research project on civil security.

At this year's LASYS, the LZH will exhibit light-based processes such as cutting, welding, ablation and structuring as well as additive manufacturing for...

Im Focus: Self-illuminating pixels for a new display generation

There are videos on the internet that can make one marvel at technology. For example, a smartphone is casually bent around the arm or a thin-film display is rolled in all directions and with almost every diameter. From the user's point of view, this looks fantastic. From a professional point of view, however, the question arises: Is that already possible?

At Display Week 2018, scientists from the Fraunhofer Institute for Applied Polymer Research IAP will be demonstrating today’s technological possibilities and...

Im Focus: Explanation for puzzling quantum oscillations has been found

So-called quantum many-body scars allow quantum systems to stay out of equilibrium much longer, explaining experiment | Study published in Nature Physics

Recently, researchers from Harvard and MIT succeeded in trapping a record 53 atoms and individually controlling their quantum state, realizing what is called a...

Im Focus: Dozens of binaries from Milky Way's globular clusters could be detectable by LISA

Next-generation gravitational wave detector in space will complement LIGO on Earth

The historic first detection of gravitational waves from colliding black holes far outside our galaxy opened a new window to understanding the universe. A...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

Save the date: Forum European Neuroscience – 07-11 July 2018 in Berlin, Germany

02.05.2018 | Event News

Invitation to the upcoming "Current Topics in Bioinformatics: Big Data in Genomics and Medicine"

13.04.2018 | Event News

Unique scope of UV LED technologies and applications presented in Berlin: ICULTA-2018

12.04.2018 | Event News

 
Latest News

When corals eat plastics

24.05.2018 | Ecology, The Environment and Conservation

Surgery involving ultrasound energy found to treat high blood pressure

24.05.2018 | Medical Engineering

First chip-scale broadband optical system that can sense molecules in the mid-IR

24.05.2018 | Physics and Astronomy

VideoLinks
Science & Research
Overview of more VideoLinks >>>