And, you could give yourself a gold medal for being a bona fide, recycling, polar-bear-saving rock star.
Joshua Pearce's group cleans plastic milk jugs, removes the labels and shreds them into plastic before turning them into plastic filament for 3D printers.
Michigan Technological University’s Joshua Pearce is working on it. His main tool is open-source 3D printing, which he uses to save thousands of dollars by making everything from his lab equipment to his safety razor.
Using free software downloaded from sites like Thingiverse, which now holds over 54,000 open-source designs, 3D printers make all manner of objects by laying down thin layers of plastic in a specific pattern. While high-end printers can cost many thousands of dollars, simpler open-source units run between $250 and $500—and can be used to make parts for other 3D printers, driving the cost down ever further.
“One impediment to even more widespread use has been the cost of filament,” says Pearce, an associate professor of materials science and engineering and electrical and computer engineering. Though vastly less expensive than most manufactured products, the plastic filament that 3D printers transform into useful objects isn’t free.
Milk jugs, on the other hand, are a costly nuisance, either to recycle or to bury in a landfill. But if you could turn them into plastic filament, Pearce reasoned, you could solve the disposal problem and drive down the cost of 3D printing even more.
So Pearce and his research group decided to make their own recycling unit, or RecycleBot. They cut the labels off milk jugs, washed the plastic, and shredded it. Then they ran it through a homemade device that melts and extrudes it into a long, spaghetti-like string of plastic. Their process is open-source and free for everyone to make and use at Thingiverse.com.
The process isn’t perfect. Milk jugs are made of high-density polyethylene, or HDPE, which is not ideal for 3D printing. “HDPE is a little more challenging to print with,” Pearce says. But the disadvantages are not overwhelming. His group made its own climate-controlled chamber using a dorm-room refrigerator and an off-the-shelf teddy-bear humidifier and had good results. With more experimentation, the results would be even better, he says. “3D printing is where computers were in the 1970s.”
The group determined that making their own filament in an insulated RecycleBot used about 1/10th the energy needed to acquire commercial 3D filament. They also calculated that they used less energy than it would take to recycle milk jugs conventionally.
RecycleBots and 3D printers have all kinds of applications, but they would be especially useful in areas where shopping malls are few and far between, Pearce believes. “Three billion people live in rural areas that have lots of plastic junk,” he says. “They could use it to make useful consumer goods for themselves. Or imagine people living by a landfill in Brazil, recycling plastic and making useful products or even just ‘fair trade filament’ to sell. Twenty milk jugs gets you about 1 kilogram of plastic filament, which currently costs $30 to $50 online.”
Pearce’s research is described in depth in two articles: “Distributed Recycling of Waste Polymer into RepRap Feedstock,”coauthored with Christian Baechler and Matthew DeVuono of Queen’s University and published in the March issue of Rapid Prototyping ; and “Distributed Recycling of Post-Consumer Plastic Waste in Rural Areas,” coauthored by Michigan Tech’s Jerry Anzalone (CEE) and students Megan Kreiger (MSE), Meredith Mulder (MSE) and Alexandra Glover (MSE), which will appear in the Proceedings of the Materials Research Society.
Michigan Technological University (www.mtu.edu) is a leading public research university developing new technologies and preparing students to create the future for a prosperous and sustainable world. Michigan Tech offers more than 130 undergraduate and graduate degree programs in engineering; forest resources; computing; technology; business; economics; natural, physical and environmental sciences; arts; humanities; and social sciences.
Marcia Goodrich | EurekAlert!
Scientists predict a new superhard material with unique properties
18.06.2018 | Moscow Institute of Physics and Technology
A sprinkle of platinum nanoparticles onto graphene makes brain probes more sensitive
15.06.2018 | University of California - San Diego
Moving into its fourth decade, AchemAsia is setting out for new horizons: The International Expo and Innovation Forum for Sustainable Chemical Production will take place from 21-23 May 2019 in Shanghai, China. With an updated event profile, the eleventh edition focusses on topics that are especially relevant for the Chinese process industry, putting a strong emphasis on sustainability and innovation.
Founded in 1989 as a spin-off of ACHEMA to cater to the needs of China’s then developing industry, AchemAsia has since grown into a platform where the latest...
The BMBF-funded OWICELLS project was successfully completed with a final presentation at the BMW plant in Munich. The presentation demonstrated a Li-Fi communication with a mobile robot, while the robot carried out usual production processes (welding, moving and testing parts) in a 5x5m² production cell. The robust, optical wireless transmission is based on spatial diversity; in other words, data is sent and received simultaneously by several LEDs and several photodiodes. The system can transmit data at more than 100 Mbit/s and five milliseconds latency.
Modern production technologies in the automobile industry must become more flexible in order to fulfil individual customer requirements.
An international team of scientists has discovered a new way to transfer image information through multimodal fibers with almost no distortion - even if the fiber is bent. The results of the study, to which scientist from the Leibniz-Institute of Photonic Technology Jena (Leibniz IPHT) contributed, were published on 6thJune in the highly-cited journal Physical Review Letters.
Endoscopes allow doctors to see into a patient’s body like through a keyhole. Typically, the images are transmitted via a bundle of several hundreds of optical...
Light detection and control lies at the heart of many modern device applications, such as smartphone cameras. Using graphene as a light-sensitive material for...
Water molecules exist in two different forms with almost identical physical properties. For the first time, researchers have succeeded in separating the two forms to show that they can exhibit different chemical reactivities. These results were reported by researchers from the University of Basel and their colleagues in Hamburg in the scientific journal Nature Communications.
From a chemical perspective, water is a molecule in which a single oxygen atom is linked to two hydrogen atoms. It is less well known that water exists in two...
13.06.2018 | Event News
08.06.2018 | Event News
05.06.2018 | Event News
18.06.2018 | Earth Sciences
18.06.2018 | Process Engineering
18.06.2018 | Life Sciences