Drawing inspiration from the structure of bones and bamboo, researchers have found that by gradually changing the internal structure of metals they can make stronger, tougher materials that can be customized for a wide variety of applications – from body armor to automobile parts.
“If you looked at metal under a microscope you’d see that it is composed of millions of closely-packed grains,” says Yuntian Zhu, a professor of materials science and engineering at NC State and senior author of two papers on the new work. “The size and disposition of those grains affect the metal’s physical characteristics.”
“Having small grains on the surface makes the metal harder, but also makes it less ductile – meaning it can’t be stretched very far without breaking,” says Xiaolei Wu, a professor of materials science at the Chinese Academy of Sciences’ Institute of Mechanics, and lead author of the two papers.
“But if we gradually increase the size of the grains lower down in the material, we can make the metal more ductile. You see similar variation in the size and distribution of structures in a cross-section of bone or a bamboo stalk. In short, the gradual interface of the large and small grains makes the overall material stronger and more ductile, which is a combination of characteristics that is unattainable in conventional materials.
“We call this a ‘gradient structure,’ and you can use this technique to customize a metal’s characteristics,” Wu adds.
Wu and Zhu collaborated on research that tested the gradient structure concept in a variety of metals, including copper, iron, nickel and stainless steel. The technique improved the metal’s properties in all of them.
The research team also tested the new approach in interstitial free (IF) steel, which is used in some industrial applications.
If conventional IF steel is made strong enough to withstand 450 megapascals (MPa) of stress, it has very low ductility – the steel can only be stretched to less than 5 percent of its length without breaking. That makes it unsafe. Low ductility means a material is susceptible to catastrophic failure, such as suddenly snapping in half. Highly ductile materials can stretch, meaning they’re more likely to give people time to respond to a problem before total failure.
By comparison, the researchers created an IF steel with a gradient structure; it was strong enough to handle 500 MPa and ductile enough to stretch to 20 percent of its length before failing.
The researchers are also interested in using the gradient structure approach to make materials more resistant to corrosion, wear and fatigue.
“We think this is an exciting new area for materials research because it has a host of applications and it can be easily and inexpensively incorporated into industrial processes,” Wu says.
The work is described in two recently published papers: “Synergetic Strengthening by Gradient Structure,” which was published online July 2 in Materials Research Letters, and “Extraordinary strain hardening by gradient structure,” which is published in Proceedings of the National Academy of Sciences. The work was supported by the U.S. Army Research Office under grants W911NF-09-1-0427 and W911QX-08-C-0083.
Note to Editors: The study abstracts follow.
“Synergetic Strengthening by Gradient Structure”
Authors: X.L. Wu, P. Jiang, L. Chen, J.F. Zhang and F.P. Yuan, Chinese Academy of Sciences; Y.T. Zhu, North Carolina State University
Published: online July 2, Materials Research Letters
Abstract: Gradient structures are characterized with a systematic change in microstructures on a macroscopic scale. Here we report that gradient structures in engineering materials such as metals produce an intrinsic synergetic strengthening, which is much higher than the sum of separate gradient layers. This is caused by macroscopic stress gradient and the bi-axial stress generated by mechanical incompatibility between different layers. This finding represents a new mechanism for strengthening that exploits the principles of both mechanics and materials science. It may provide for a new strategy for designing material structures with superior properties.
“Extraordinary strain hardening by gradient structure”
Authors: X.L. Wu, P. Jiang, L. Chen and F.P. Yuan, Chinese Academy of Sciences; Y.T. Zhu, North Carolina State University
Published: online May 5, Proceedings of the National Academy of Sciences
Abstract: Gradient structures have evolved over millions of years through natural selection and optimization in many biological systems such as bones and plant stems, where the structures gradually change from the surface to interior. The advantage of gradient structures is their maximization of physical and mechanical performance while minimizing material cost. Here we report that the gradient structure in engineering materials such as metals renders a unique extra strain hardening, which leads to high ductility. The grain size gradient under uniaxial tension induces a macroscopic strain gradient and converts the applied uniaxial stress to multi-axial stresses due to the evolution of incompatible deformation along the gradient depth. Thereby accumulation and interaction of dislocations are promoted, resulting in an extra hardening and an obvious strain hardening rate up-turn. Such extraordinary strain hardening, which is inherent to gradient structures and does not exist in homogeneous materials, provides a novel strategy to develop strong and ductile materials by architecting heterogeneous nanostructures.
Matt Shipman | Eurek Alert!
3-D-printed structures shrink when heated
26.10.2016 | Massachusetts Institute of Technology
From ancient fossils to future cars
21.10.2016 | University of California - Riverside
Ultrafast lasers have introduced new possibilities in engraving ultrafine structures, and scientists are now also investigating how to use them to etch microstructures into thin glass. There are possible applications in analytics (lab on a chip) and especially in electronics and the consumer sector, where great interest has been shown.
This new method was born of a surprising phenomenon: irradiating glass in a particular way with an ultrafast laser has the effect of making the glass up to a...
Terahertz excitation of selected crystal vibrations leads to an effective magnetic field that drives coherent spin motion
Controlling functional properties by light is one of the grand goals in modern condensed matter physics and materials science. A new study now demonstrates how...
Researchers from the Institute for Quantum Computing (IQC) at the University of Waterloo led the development of a new extensible wiring technique capable of controlling superconducting quantum bits, representing a significant step towards to the realization of a scalable quantum computer.
"The quantum socket is a wiring method that uses three-dimensional wires based on spring-loaded pins to address individual qubits," said Jeremy Béjanin, a PhD...
In a paper in Scientific Reports, a research team at Worcester Polytechnic Institute describes a novel light-activated phenomenon that could become the basis for applications as diverse as microscopic robotic grippers and more efficient solar cells.
A research team at Worcester Polytechnic Institute (WPI) has developed a revolutionary, light-activated semiconductor nanocomposite material that can be used...
By forcefully embedding two silicon atoms in a diamond matrix, Sandia researchers have demonstrated for the first time on a single chip all the components needed to create a quantum bridge to link quantum computers together.
"People have already built small quantum computers," says Sandia researcher Ryan Camacho. "Maybe the first useful one won't be a single giant quantum computer...
14.10.2016 | Event News
14.10.2016 | Event News
12.10.2016 | Event News
26.10.2016 | Power and Electrical Engineering
26.10.2016 | Awards Funding
26.10.2016 | Power and Electrical Engineering