OrganoPor: Bio-Based Boards for A Thermal Insulation Composite System
A novel facade insulation material made of residual and waste materials from agriculture and forestry have what it takes to conquer the market. Photo: Fraunhofer LBF
Polystyrene foam boards (PS) are the most common insulation material, used in more than 90% of all thermal insulation composite systems (TICS). There have been hardly any bio-based alternatives, as they are associated with manageability and price issues.
The Fraunhofer LBF’s project developed a competitive, bio-based hybrid material for PS boards which are also price-competitive — a pioneering achievement.
These use residual and waste materials such as cork and corncobs, waterborne resins based on lignin, and mineral fillers as flame retardants. To manufacture the panels, the porous particles of renewable raw materials are coated with a bio-based duromer, that includes a mineral flame retardant, and are then pressed.
The benefit: This is not a new manufacturing process. An existing, marketable principle can be used without a great deal of effort.
The resulting boards behave in fires in the same way as the latest-generation polystyrene foam hybrid materials. Component densities of 120 kg/m³ and thermal conductivities of 40 mW/m K have been achieved. Its open-pored structure provides control of water vapor diffusion. Applications tests performed by DAW, its industrial partner, have shown that OrganoPor can be easily used in TICSs.
OrganoPor is particularly economical to produce, due to the structural and processing parallels to polystyrene foam hybrid materials. An additional benefit is the availability of raw materials. OrganoPor has a great opportunity to establish itself as an ecological alternative in the insulation material market.
The German Federal Ministry of Food and Agriculture (BMEL) supported the “Insulation Materials for Building Insulation from Biogenic Residues with Spherical, Porous Structure and Fire-Retardant Bioresin Matrices” project via the Agency for Renewable Raw Materials (FNR). Project partners included JOMA Dämmstoffwerk GmbH, J. Rettenmaier & Söhne GmbH + Co KG, Nabaltec and DAW SE (Deutsche Amphibolin-Werke).
The final report is available at fnr.de under the funding ID 22023516.
The organopor.com website provides basic information about the project history and properties of OrganoPor materials.
Dr. Roland Klein, roland.klein@lbf.fraunhofer.de
https://www.fnr.de/index.php?id=11150&fkz=22023516
http://www.organopor.com (Website)
Media Contact
All latest news from the category: Materials Sciences
Materials management deals with the research, development, manufacturing and processing of raw and industrial materials. Key aspects here are biological and medical issues, which play an increasingly important role in this field.
innovations-report offers in-depth articles related to the development and application of materials and the structure and properties of new materials.
Newest articles
Thermodynamics-Inspired Laser Beam Shaping Sparks a Ray of Hope
Inspired by ideas from thermodynamics, researchers at the University of Rostock and the University of Southern California have developed a new method to efficiently shape and combine high-energy laser beams….
A Breath of Fresh Air: Advanced Quantum Calculations Enable COF-999 CO₂ Adsorption
Quantum chemical calculations at HU enable the development of new porous materials that are characterized by a high absorption capacity for CO2 Climate experts agree: To overcome the climate crisis,…
Why Global Droughts Tied to Climate Change Have Left Us Feeling Under the Weather
A study led by the Swiss Federal Institute for Forest, Snow and Landscape Research WSL shows that there has been a worrying increase in the number of long droughts over…