There is hardly any industry that does not rely on machines. Machines with automation technology and test and measurement technology are used in the metal industry as well as by textile manufacturers.
Automation technology allows machines to carry out certain work processes on their own. This saves the owner of the company not only time, but over the long term also money since fewer employees are needed. When machines employ a high level of automation technology, the degree of automation is perceptible. These processes still need people to monitor the machines and replenish the supplies. The finished products also have to be transported by hand. Automation technology achieves its goal more effectively through innovations that stem from electronics research. Although problems are solved much easier with automation technology, workers who monitor the machines face more difficult tasks. They must learn a variety of requirements by heart and always be in a position to intervene in the automation technology of the machines.
The limits of automation technology were once readily apparent. Large machines were the only benefactors of automation technology and test and measurement technology. Automation technology can meanwhile be used inlarge, medium and small scale machines . Today, the limits of automation technology have more to do with whether the automation technology and test and measurement technology will pay off. If the automation technology is deployed to produce only a single component instead of thousands, then it becomes a question of the return on the investment.
In machines, test and measurement technology involves not only methods, but also equipment, which are used to determine a variety of values. With test and measurement technology, machine values such as pressure, length, time and temperature become visible and easy to understand.
Test and measurement technology would hardly function by itself in machine engineering were it not for control technology and automation technology. Production engineering is a good example of how test and measurement technology works alongside these other two technologies. That basically means that test and measurement technology is already being used together with automation technology in machine engineering.
Test and measurement technology involves not just one, but several interdependent fields. If engineers fail to enhance current test and measurement systems and methods, advances in test and measurement technology will come to a halt. Miniaturization, modeling and capturing methods are also helping to keep test and measurement methods on the leading edge. In the area of test and measurement technologies, especially test and measurement technology in machines, the focus is always on alignment and adjustment. When machines do not meet the desired goal, improperly calibrated test and measurement technology could be the cause. Test and measurement technology and machines are used together mainly in the area of production engineering. The underlying standards for test and measurement technology are not uniformly interpreted in every country. Germany, for instance, relies on the DIN 1913 standard, which sets the guidelines for test and measurement technology. In contrast, Austria uses OENORM M 1330, where the OE in front of the designator stands for Austria.
Automation technology is therefore a vital element of test and measurement technology and vice versa.
Machine engineering is one of Germany's key industries. The importance of this segment has led to the creation of new university degree programs in fields such as production and logistics, process engineering, vehicle/automotive engineering, production engineering and aerospace engineering among others.
innovations-report offers informative reports and articles covering technologies such as automation, motion, power train, energy, conveyor, plastics, lightweight construction, logistics/warehousing, measurement systems, machine tools and control engineering.
The OPtima research project is aimed at improving the manufacture of plastic components for semiconductor machines.
Semiconductor machines and plastic parts25.07.2016 | Read more
The long lead time of turbine blades and vanes presents a big challenge to the validation of new part designs in engine tests. Conventional vane production through casting is unsuited for the fast iteration cycles required today in the development of hot path components. In a joint project, Siemens and the Fraunhofer Institute for Laser Technology ILT have now developed a faster production process based on selective laser melting (SLM). Components are manufactured in a modular way in the new process chain, resulting in additional benefits.
Last year, Siemens commissioned its Clean Energy Center, a new combustion test center in Ludwigsfelde near Berlin. The center plays a major role in developing...06.07.2016 | Read more
The new rope end connection made of plastic is the result from six years of research conducted by the University of Stuttgart. The cover for high-strength fibre ropes is now ready to be put on the market, a prototype is already in use. Its inventors are now looking for appropriate partners in industry.
Lightweight, inexpensive and extremely durable: The novel rope end connection for 4 to 96 mm strong fibre ropes can be subjected to extremely high tensile...17.06.2016 | Read more
The Fraunhofer Institute for Ceramic Technologies and Systems IKTS develops application-specific solutions for ultrasonic testing. The systems of PCUS® pro family range from simple manual testing to fully automated ultrasonic testing. At the World Conference on Non-Destructive Testing (WCNDT) researchers of Fraunhofer IKTS present the new development PCUS® pro Array II, which is optimized for fast automated testing in metal processing as well as in the fields of railway and automotive, power plant or wind power technology.
PCUS® pro is the ultrasonic platform developed at Fraunhofer IKTS. For years, it has been known for highest reliability, high test speed and adaptability to...03.06.2016 | Read more
Locating natural resources at the sea ground so far involves high costs. To reduce these, the Laser Development and Material and Processes departments at the LZH, together with eight European partners, work on developing a laser-based, autonomous system until 2020. This system shall detect soil samples, such as manganese nodules, and analyze the material composition of the specimen directly on the deep sea ground.
Locating natural resources at the sea ground so far involves high costs. To reduce these, the Laser Development and Material and Processes departments at the...25.04.2016 | Read more
The Aachen Center for Additive Manufacturing (ACAM) was founded in 2015 by a number of the city’s institutes and technology-oriented enterprises, and its network concept has really caught on. Even at this set-up stage, companies from Germany, Austria, Japan and Switzerland have already decided to participate. At the first meeting of partners, they joined representatives of the six institutes and campus-based enterprises involved in the ACAM network in approving an ambitious program for 2016: six research projects and twelve seminars.
Tremendous reception by industry05.04.2016 | Read more
Researchers at Fraunhofer IKTS developed a robust solution for the individual labeling of components and products. It withstands extreme environmental influences, can be applied within seconds and read-out reliably. Therefore, the new development is suitable for the integration into industrial plants.
Many raw materials and semi-finished products are exposed to extreme conditions in manufacturing processes or in application, for example high temperatures in...22.03.2016 | Read more
Where conventional materials reach their limits, ceramics can display their excellent properties. Functional ceramics – so-called thermoelectric materials – can convert waste heat directly into electricity, for example, in high-temperature processes. At the Hannover Messe 2016, Europe's largest ceramics research institute presents for the first time a system that demonstrates the reliable functionality of thermoelectric ceramic modules developed at Fraunhofer IKTS. (Hall 6, Booth B16)
22.03.2016 | Read more
The Fraunhofer Institute for Laser Technology ILT is unveiling its “bd-2” sensor for thickness measurements of paper and board webs. Within a measurement range of 8 millimeters, the system can accurately measure the thickness and embossed depth with a precision better than 200 nm. The small sensor head coupled with high-speed data processing facilitates inline measurements in the production line. At CONTROL 2016 in Stuttgart, Germany, visitors can experience the “bd-2” sensor live.
Materials and quality control must meet increasingly stringent requirements in the paper processing industry. To provide thickness measurement, for instance,...14.03.2016 | Read more
The new generation LAR laser triangulation sensors by WayCon Positionsmesstechnik are small, compact sensors for different applications.
The optical sensors are extremely resistant to a variety of surfaces and are further suitable to measure true run/synchronism and thickness and for position...14.03.2016 | Read more
Transparent electronics devices are present in today’s thin film displays, solar cells, and touchscreens. The future will bring flexible versions of such devices. Their production requires printable materials that are transparent and remain highly conductive even when deformed. Researchers at INM – Leibniz Institute for New Materials have combined a new self-assembling nano ink with an imprint process to create flexible conductive grids with a resolution below one micrometer.
To print the grids, an ink of gold nanowires is applied to a substrate. A structured stamp is pressed on the substrate and forces the ink into a pattern. “The...
A new Fraunhofer MEVIS method conveys medical interrelationships quickly and intuitively with innovative visualization technology
On the monitor, a brain spins slowly and can be examined from every angle. Suddenly, some sections start glowing, first on the side and then the entire back of...
Researchers at the U.S. Department of Energy's (DOE) Ames Laboratory have discovered an unusual property of purple bronze that may point to new ways to achieve high temperature superconductivity.
While studying purple bronze, a molybdenum oxide, researchers discovered an unconventional charge density wave on its surface.
Munich Physicists have developed a novel electron microscope that can visualize electromagnetic fields oscillating at frequencies of billions of cycles per second.
Temporally varying electromagnetic fields are the driving force behind the whole of electronics. Their polarities can change at mind-bogglingly fast rates, and...
Breakup of continents with two speed: Continents initially stretch very slowly along the future splitting zone, but then move apart very quickly before the onset of rupture. The final speed can be up to 20 times faster than in the first, slow extension phase.phases
Present-day continents were shaped hundreds of millions of years ago as the supercontinent Pangaea broke apart. Derived from Pangaea’s main fragments Gondwana...
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29.07.2016 | Event News