SLM: New machine design and exposure concept facilitates scalable productivity and building space
Laboratory system: Processing head for scalable SLM machine designs. Fraunhofer ILT, Aachen,
Additive manufacturing via selective laser melting (SLM) has been successfully used to make prototypes and small-series production runs of predominantly compact components for a number of years now.
But users want the ability to increase productivity via higher build-up rates, and would like more flexibility in terms of available building space. Beyond this, it remains vitally important for series production on an industrial scale to have robust process engineering with reproducible component quality and the ability to monitor processes.
Experts are currently pursuing several approaches to increasing productivity and building space. Until now, productivity has mainly been boosted by using higher laser power in combination with optics systems that allow operators to adjust the beam diameter. Larger building spaces are currently achieved through the use of a movable single optical system or multiple parallel beam sources and scanner systems.
Systematic advantages of the new design
Scientists at Fraunhofer ILT used funding provided by the Cluster of Excellence »Integrative Production Technology for High-Wage Countries« to develop, design and build a new machine concept at their site in Aachen. Their design dispenses with scanner systems altogether and instead relies on a printer head featuring several individually controllable diode lasers that is moved using linear axes.
The advantage of multi-spot processing is that it means the system’s build-up rate can be increased significantly by adding a virtually unlimited number of beam sources – with no need for modifications to the system design, exposure control software or process parameters. The new plant design also makes it possible to increase building space simply by extending the travel lengths of the axis system and without changing the optical system.
In addition, the processing head has a local shielding gas flow system that guarantees a constant stream of shielding gas at each processing point, regardless of the size of the installation space. This is essential for achieving position-independent, reproducible component quality. The new design also allows process monitoring systems to be incorporated into the production system. These monitoring systems can also be set up in much simpler form than current coaxial systems allow.
Fraunhofer ILT at EuroMold 2014
Experts from Fraunhofer ILT will use a laboratory demonstrator to present their new SLM machine concept at the joint Fraunhofer booth C66 in Hall 11.
Contact
M.Sc. Florian Eibl
Rapid Manufacturing Group
Telephone +49 241 8906-193
florian.eibl@ilt.fraunhofer.de
Dr. Wilhelm Meiners
Head of Rapid Manufacturing Group
Telephone +49 241 8906-301
wilhelm.meiners@ilt.fraunhofer.de
Fraunhofer Institute for Laser Technology ILT
Steinbachstraße 15
52074 Aachen, Germany
Weitere Informationen:
Media Contact
All latest news from the category: Trade Fair News
Newest articles
High-energy-density aqueous battery based on halogen multi-electron transfer
Traditional non-aqueous lithium-ion batteries have a high energy density, but their safety is compromised due to the flammable organic electrolytes they utilize. Aqueous batteries use water as the solvent for…
First-ever combined heart pump and pig kidney transplant
…gives new hope to patient with terminal illness. Surgeons at NYU Langone Health performed the first-ever combined mechanical heart pump and gene-edited pig kidney transplant surgery in a 54-year-old woman…
Biophysics: Testing how well biomarkers work
LMU researchers have developed a method to determine how reliably target proteins can be labeled using super-resolution fluorescence microscopy. Modern microscopy techniques make it possible to examine the inner workings…
