Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Technology to recycle all type of plastics without using water

05.01.2015

Traditionally, plastic recycling processes involve using a lot of water. In order to avoid this waste, Ak Inovex from Mexico developed a new green technology that doesn’t require liquids, and has the capacity to process materials such as styrofoam, polystyrene and ABS (Acrylonitrile butadiene styrene) using the same type of customizable machinery.

The technology developed by Marco Adame, founder of Ak Inovex, can process more than 90 percent of any type of plastic, avoids water waste and reduces production costs by half without reducing the quality of the pellets (small beads of recycled plastic) by avoiding stages with severe changes in temperature.

Marco Adame said than the original process of obtaining recycled beads involves washing and then grinding plastic containers. However, this type of plastic has the distinction of being hygroscopic (when it comes in contact with water it retains moisture at a molecular level), so it has to be dehydrated so it can be crystallized; this involves applying heat at 180º C and then cooling the material with water.

However, the development of AK Inovex performs all this process without water, so it goes directly to the formation of recycled beads. As a result the energy consumption is reduced by half, and also the physical space required to perform the operation is less because the system is smaller. Similarly the production of pellets is of better quality, a situation that makes the recycling process more profitable.

"Ak Inovex has a pending patent registration of the three technologies that integrate the development, which are responsible for cooling the plastic through contact with special walls and form the plastic beads,” the founder of the company explained.

The advantage of this technology is its ability to process any type of plastic, such as styrofoam, polystyrene, PET and ABS; the difference lies in the mechanism, because there is a special piece for each type of material. The production capacity of plastic beads is of two tons and the team is currently working on increasing it to ten.

For next year, the company wants to change its business strategy and add an ecological washing machine for plastics that uses a special biodetergent, which will reduce the cost of operation even more. 

Marco Adame commented that during their participation in the Cleantech Challenge Mexico, a contest to promote the development of green companies, he had contact with the ALINSA group, which is engaged in the manufacture of environmentally friendly cleaning products using biodegradable chemicals.

After the competition, the two companies started talking and joined efforts with the aim of integrating the ecological washing machine system using degradable plastic substances in less than 28 days without affecting the environment, hence replacing lye, which is the current substance used for washing the materials. (Agencia ID)

José Gotés | AlphaGalileo
Further information:
http://www.invdes.com.mx

More articles from Process Engineering:

nachricht Fraunhofer researchers develop measuring system for ZF factory in Saarbrücken
21.11.2017 | Fraunhofer-Institut für Zerstörungsfreie Prüfverfahren IZFP

nachricht New manufacturing process for SiC power devices opens market to more competition
14.09.2017 | North Carolina State University

All articles from Process Engineering >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: New proton record: Researchers measure magnetic moment with greatest possible precision

High-precision measurement of the g-factor eleven times more precise than before / Results indicate a strong similarity between protons and antiprotons

The magnetic moment of an individual proton is inconceivably small, but can still be quantified. The basis for undertaking this measurement was laid over ten...

Im Focus: Frictional Heat Powers Hydrothermal Activity on Enceladus

Computer simulation shows how the icy moon heats water in a porous rock core

Heat from the friction of rocks caused by tidal forces could be the “engine” for the hydrothermal activity on Saturn's moon Enceladus. This presupposes that...

Im Focus: Nanoparticles help with malaria diagnosis – new rapid test in development

The WHO reports an estimated 429,000 malaria deaths each year. The disease mostly affects tropical and subtropical regions and in particular the African continent. The Fraunhofer Institute for Silicate Research ISC teamed up with the Fraunhofer Institute for Molecular Biology and Applied Ecology IME and the Institute of Tropical Medicine at the University of Tübingen for a new test method to detect malaria parasites in blood. The idea of the research project “NanoFRET” is to develop a highly sensitive and reliable rapid diagnostic test so that patient treatment can begin as early as possible.

Malaria is caused by parasites transmitted by mosquito bite. The most dangerous form of malaria is malaria tropica. Left untreated, it is fatal in most cases....

Im Focus: A “cosmic snake” reveals the structure of remote galaxies

The formation of stars in distant galaxies is still largely unexplored. For the first time, astron-omers at the University of Geneva have now been able to closely observe a star system six billion light-years away. In doing so, they are confirming earlier simulations made by the University of Zurich. One special effect is made possible by the multiple reflections of images that run through the cosmos like a snake.

Today, astronomers have a pretty accurate idea of how stars were formed in the recent cosmic past. But do these laws also apply to older galaxies? For around a...

Im Focus: Visual intelligence is not the same as IQ

Just because someone is smart and well-motivated doesn't mean he or she can learn the visual skills needed to excel at tasks like matching fingerprints, interpreting medical X-rays, keeping track of aircraft on radar displays or forensic face matching.

That is the implication of a new study which shows for the first time that there is a broad range of differences in people's visual ability and that these...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

Ecology Across Borders: International conference brings together 1,500 ecologists

15.11.2017 | Event News

Road into laboratory: Users discuss biaxial fatigue-testing for car and truck wheel

15.11.2017 | Event News

#Berlin5GWeek: The right network for Industry 4.0

30.10.2017 | Event News

 
Latest News

IceCube experiment finds Earth can block high-energy particles from nuclear reactions

24.11.2017 | Physics and Astronomy

A 'half-hearted' solution to one-sided heart failure

24.11.2017 | Health and Medicine

Heidelberg Researchers Study Unique Underwater Stalactites

24.11.2017 | Earth Sciences

VideoLinks
B2B-VideoLinks
More VideoLinks >>>