The 3-D printing revolution has changed the way we think about plastics. Everything from children's toys to office supplies to high-value laboratory equipment can be printed. The potential savings of producing goods at the household- and lab-scale is remarkable, especially when producers use old prints and recycle them.
Buying plastic filament for printing can be expensive, says Joshua Pearce, the lead researcher in the Open Sustainability Technology group at Michigan Technological University. Pearce and his students have whittled the cost of printing to ten cents per kilogram -- down from $30 per kilogram.
They made this leap by recycling plastic that had already been printed, using a recyclebot and plastic resin codes developed by the team.
In a new paper from the research group, published in Resources, Conservation and Recycling, the authors lay out how they achieved this price reduction and how to recycle 3-D printed objects more broadly.
"The centralized paradigm of both manufacturing and recycling is being challenged by the rise of 3D printing," Pearce says, explaining that labeling and reusing materials is voluntary.
Current labeling schemes, however, are not detailed enough for 3-D printed recycling. Plastic is not just plastic; there are many kinds, and specific polymers behave in specific ways -- which makes a big difference for 3-D printing.
"We want to know about polymers the same way a chemist would," Pearce says, admitting that the seven codes in the US recycling system fall short. In comparison, China has 140 codes for different polymers. "Currently, the most common 3-D printed plastics are grouped in the category seven polymers in the US," he adds.
That seven category is the catch-all group and means little as a label. Most widely used and conventionally produced plastics fall into the first and second categories -- the same groups that cover plastic water bottles and milk jugs. These can be recycled for 3-D printing, but the two most common plastics for 3-D printing are PLA (polylactic acid) and ABS (acrylonitrile butadiene styrene). PLA is often used as biodegradable dinnerware and ABS is the hard plastic of Lego blocks. Although they're distinctly different, being lumped with so many others in the seven categories makes it difficult to reuse these plastics in 3-D printing.
To overcome these issues, Pearce and his team developed a new resin code identification system based on the Chinese codes. They focused on polymers that could be recycled in 3-D printing and made the system expandable to accommodate innovations in printing and plastics.
"We also demonstrated how to incorporate recycling symbols into 3-D printed objects using open-source and parametric scripts for our new print codes," Pearce says. The scripts are freely available on Appropedia.
The labels themselves are novel in 3-D printing. Standard recycling labels are small, slightly raised and often placed on the bottom or another convenient location. But with 3-D printing, the labels can be woven into the design itself. A pencil holder can reveal its secret polymer type as light shines through its plastic bottom or a broken screwdriver handle can be cracked open to show its code number. Neither is possible with conventional manufacturing.
The inventive ways to use recycling labels along with the new code system and free scripts are a big step towards better 3-D printing recycling, which is good for the environment. Pearce hopes to make the practice widespread.
"To make this actually happen, the coders for the slicing software need to make this an option," he says. "So we're sharing the source codes so they can incorporate them into their software for free, so everyone can use it."
The paper was co-authored by Pearce and students Emily Hunt, Chenlong Zhang, and Nick Anzalone.
Joshua Pearce | EurekAlert!
Information integration and artificial intelligence for better diagnosis and therapy decisions
24.05.2017 | Fraunhofer MEVIS - Institut für Bildgestützte Medizin
World's thinnest hologram paves path to new 3-D world
18.05.2017 | RMIT University
Staphylococcus aureus is a feared pathogen (MRSA, multi-resistant S. aureus) due to frequent resistances against many antibiotics, especially in hospital infections. Researchers at the Paul-Ehrlich-Institut have identified immunological processes that prevent a successful immune response directed against the pathogenic agent. The delivery of bacterial proteins with RNA adjuvant or messenger RNA (mRNA) into immune cells allows the re-direction of the immune response towards an active defense against S. aureus. This could be of significant importance for the development of an effective vaccine. PLOS Pathogens has published these research results online on 25 May 2017.
Staphylococcus aureus (S. aureus) is a bacterium that colonizes by far more than half of the skin and the mucosa of adults, usually without causing infections....
Physicists from the University of Würzburg are capable of generating identical looking single light particles at the push of a button. Two new studies now demonstrate the potential this method holds.
The quantum computer has fuelled the imagination of scientists for decades: It is based on fundamentally different phenomena than a conventional computer....
An international team of physicists has monitored the scattering behaviour of electrons in a non-conducting material in real-time. Their insights could be beneficial for radiotherapy.
We can refer to electrons in non-conducting materials as ‘sluggish’. Typically, they remain fixed in a location, deep inside an atomic composite. It is hence...
Two-dimensional magnetic structures are regarded as a promising material for new types of data storage, since the magnetic properties of individual molecular building blocks can be investigated and modified. For the first time, researchers have now produced a wafer-thin ferrimagnet, in which molecules with different magnetic centers arrange themselves on a gold surface to form a checkerboard pattern. Scientists at the Swiss Nanoscience Institute at the University of Basel and the Paul Scherrer Institute published their findings in the journal Nature Communications.
Ferrimagnets are composed of two centers which are magnetized at different strengths and point in opposing directions. Two-dimensional, quasi-flat ferrimagnets...
An Australian-Chinese research team has created the world's thinnest hologram, paving the way towards the integration of 3D holography into everyday...
24.05.2017 | Event News
23.05.2017 | Event News
22.05.2017 | Event News
26.05.2017 | Life Sciences
26.05.2017 | Life Sciences
26.05.2017 | Physics and Astronomy