Rice University scientists replace metal with carbon nanotubes for aerospace use
Common coaxial cables could be made 50 percent lighter with a new nanotube-based outer conductor developed by Rice University scientists.
The Rice lab of Professor Matteo Pasquali has developed a coating that could replace the tin-coated copper braid that transmits the signal and shields the cable from electromagnetic interference. The metal braid is the heaviest component in modern coaxial data cables.
The research appears this month in the American Chemical Society journal ACS Applied Materials and Interfaces.
Replacing the outer conductor with Rice's flexible, high-performance coating would benefit airplanes and spacecraft, in which the weight and strength of data-carrying cables are significant factors in performance.
Rice research scientist Francesca Mirri, lead author of the paper, made three versions of the new cable by varying the carbon-nanotube thickness of the coating. She found that the thickest, about 90 microns - approximately the width of the average human hair - met military-grade standards for shielding and was also the most robust; it handled 10,000 bending cycles with no detrimental effect on the cable performance.
"Current coaxial cables have to use a thick metal braid to meet the mechanical requirements and appropriate conductance," Mirri said. "Our cable meets military standards, but we're able to supply the strength and flexibility without the bulk."
Coaxial cables consist of four elements: a conductive copper core, an electrically insulating polymer sheath, an outer conductor and a polymer jacket. The Rice lab replaced only the outer conductor by coating sheathed cores with a solution of carbon nanotubes in chlorosulfonic acid.
Compared with earlier attempts to use carbon nanotubes in cables, this method yields a more uniform conductor and has higher throughput, Pasquali said. "This is one of the few cases where you can have your cake and eat it, too," he said. "We obtained better processing and improved performance."
Replacing the braided metal conductor with the nanotube coating eliminated 97 percent of the component's mass, Mirri said.
She said the lab is working on a method to scale up production. The lab is drawing on its experience in producing high-performance nanotube-based fibers.
"It's a very similar process," Mirri said. "We just need to substitute the exit of the fiber extrusion setup with a wire-coating die. These are high-throughput processes currently used in the polymer industry to make a lot of commercial products. The Air Force seems very interested in this technology, and we are currently working on a Small Business Innovation Research project with the Air Force Research Laboratory to see how far we can take it."
Co-authors are graduate students Robert Headrick and Amram Bengio and alumni April Choi and Yimin Luo, all of Rice; Nathan Orloff, Aaron Forster, Angela Hight Walker, Paul Butler and Kalman Migler of the National Institute of Standards and Technology (NIST); Rana Ashkar of NIST, the University of Maryland and Oak Ridge National Laboratory; and Christian Long of NIST and the University of Maryland.
Pasquali is the A.J. Hartsook Professor of Chemical and Biomolecular Engineering, chair of the Department of Chemistry and a professor of materials science and nanoengineering and of chemistry.
The research was supported by the Air Force Office of Scientific Research, the Air Force Research Laboratories, the Robert A. Welch Foundation, NIST, the National Science Foundation and a NASA Space Technology Research Fellowship.
Read the abstract at http://pubs.
This news release can be found online at http://news.
Follow Rice News and Media Relations via Twitter @RiceUNews
Complex Flows of Complex Fluids (Pasquali Lab): https:/
Wiess School of Natural Sciences: http://naturalsciences.
Video: Spinning nanotube fibers at Rice University: https:/
Images for download:
Rice University research scientist Francesca Mirri holds a standard coaxial data cable (bottom) and a new cable with an outer conductor of carbon nanotubes. Replacing the braided metal outer conductor with a conductive nanotube coating makes the cable 50 percent lighter, Mirri said. (Credit: Jeff Fitlow/Rice University)
A coating of carbon nanotubes, seen through a clear jacket, replaces a braided metal outer conductor in an otherwise standard coaxial data cable. Rice University scientists designed the cable to save weight for aerospace applications. (Credit: Jeff Fitlow/Rice University)
Replacing the braided outer conductor in coaxial data cables with a coat of conductive carbon nanotubes saves significant weight, according to Rice University researchers. (Credit: Pasquali Lab/Rice University)
Located on a 300-acre forested campus in Houston, Rice University is consistently ranked among the nation's top 20 universities by U.S. News & World Report. Rice has highly respected schools of Architecture, Business, Continuing Studies, Engineering, Humanities, Music, Natural Sciences and Social Sciences and is home to the Baker Institute for Public Policy. With 3,910 undergraduates and 2,809 graduate students, Rice's undergraduate student-to-faculty ratio is 6-to-1. Its residential college system builds close-knit communities and lifelong friendships, just one reason why Rice is ranked No. 1 for best quality of life and for lots of race/class interaction by the Princeton Review. Rice is also rated as a best value among private universities by Kiplinger's Personal Finance. To read "What they're saying about Rice," go to http://tinyurl.
Jeff Falk | EurekAlert!
Move over, Superman! NIST method sees through concrete to detect early-stage corrosion
27.04.2017 | National Institute of Standards and Technology (NIST)
Control of molecular motion by metal-plated 3-D printed plastic pieces
27.04.2017 | Ecole Polytechnique Fédérale de Lausanne
More and more automobile companies are focusing on body parts made of carbon fiber reinforced plastics (CFRP). However, manufacturing and repair costs must be further reduced in order to make CFRP more economical in use. Together with the Volkswagen AG and five other partners in the project HolQueSt 3D, the Laser Zentrum Hannover e.V. (LZH) has developed laser processes for the automatic trimming, drilling and repair of three-dimensional components.
Automated manufacturing processes are the basis for ultimately establishing the series production of CFRP components. In the project HolQueSt 3D, the LZH has...
Reflecting the structure of composites found in nature and the ancient world, researchers at the University of Illinois at Urbana-Champaign have synthesized thin carbon nanotube (CNT) textiles that exhibit both high electrical conductivity and a level of toughness that is about fifty times higher than copper films, currently used in electronics.
"The structural robustness of thin metal films has significant importance for the reliable operation of smart skin and flexible electronics including...
The nearby, giant radio galaxy M87 hosts a supermassive black hole (BH) and is well-known for its bright jet dominating the spectrum over ten orders of magnitude in frequency. Due to its proximity, jet prominence, and the large black hole mass, M87 is the best laboratory for investigating the formation, acceleration, and collimation of relativistic jets. A research team led by Silke Britzen from the Max Planck Institute for Radio Astronomy in Bonn, Germany, has found strong indication for turbulent processes connecting the accretion disk and the jet of that galaxy providing insights into the longstanding problem of the origin of astrophysical jets.
Supermassive black holes form some of the most enigmatic phenomena in astrophysics. Their enormous energy output is supposed to be generated by the...
The probability to find a certain number of photons inside a laser pulse usually corresponds to a classical distribution of independent events, the so-called...
Microprocessors based on atomically thin materials hold the promise of the evolution of traditional processors as well as new applications in the field of flexible electronics. Now, a TU Wien research team led by Thomas Müller has made a breakthrough in this field as part of an ongoing research project.
Two-dimensional materials, or 2D materials for short, are extremely versatile, although – or often more precisely because – they are made up of just one or a...
20.04.2017 | Event News
18.04.2017 | Event News
03.04.2017 | Event News
27.04.2017 | Life Sciences
27.04.2017 | Physics and Astronomy
27.04.2017 | Earth Sciences