NM - Leibniz Institute for New Materials is introducing new nano-coatings that reduce the effort required for cleaning heat exchangers as well as their corrosion. In these new coatings, the research scientists combine antiadhesive, anticorrosive and, on demand, also antimicrobial properties.
When processing milk and juice, the food industry is using heat exchangers in numerous steps throughout the process. To have no risk to the consumers, heat exchangers have to be free from microbes. Especially in the numerous grooves and recesses of the heat exchanger, persistent biofilms can remain stuck.
As a result, heat exchangers must be cleaned at regular intervals using aggressive chemicals. These increase the sensitivity for corrosion, especially if mild steel is used as heat exchanger material. Now the INM – Leibniz Institute for New Materials is introducing new nano-coatings that reduce the effort required for cleaning heat exchangers as well as their corrosion. In these new coatings, the research scientists combine antiadhesive, anticorrosive and, on demand, also antimicrobial properties.
The developers will be demonstrating their results and the possibilities they offer at stand B46 in hall 2 at this year's Hannover Messe which takes place from 24th to 28th April.
The developers achieve the anti-adhesive characteristics by introducing hydrophobic compounds that are similar to common Teflon. These inhibit the formation of any undesired biofilm and allow residues to be transported out more easily before they clog up the channels of the heat exchangers. At the same time the researcher use structures that act as diffusion barrier in their coatings.
These inhibit the sensitivity for corrosion prevoked from corrosive substances or aggressive cleaning agents. To prevent microbes, bacteria or fungus from adhering to surfaces, the scientists additionally use colloidal copper in the coating. Due to the oxygen or water that is present in many processes, copper ions are released from the copper colloids. These migrate to the surface and, as a result of their antimicrobial effect, they prevent microbes from proliferation and growth.
“In addition, we can keep the paint chemically stable. Otherwise it would not withstand the aggressive chemicals that are required for cleaning,” explained Carsten Becker-Willinger, Head of Nanomers® at INM.
Adding that the paint could also be adapted for special mechanical loads, he explained that this was important for paint used in heat exchangers, too. Due to mechanical vibrations, the individual plates of the heat exchangers could be subjected to a certain amount of abrasion at points of contact.
Principally, the paint developed could also be used in other contexts, Becker-Willinger said, including the large sector of air conditioning with heat exchangers. Furthermore, the paint could be used for equipment in water purification plants, for example.
The paint can be applied using standard methods such as spraying or immersion and subsequent hardening. It can be used on stainless steel, steel, titanium or aluminum. By selectively adapting individual constituents, the developers are able to respond to the particular, special requirements of interested users.
Your expert at INM
Dr.-Ing. Carsten Becker-Willinger
INM – Leibniz Institute for New Materials
INM – Leibniz Institute for New Materials, situated in Saarbrücken, is an internationally leading centre for materials research. INM conducts research and development to create new materials – for today, tomorrow and beyond. Research at INM is performed in three fields: Nanocomposite Technology, Interface Materials, and Bio Interfaces. INM is an institute of the Leibniz Association and has about 240 employees.
Dr. Carola Jung | idw - Informationsdienst Wissenschaft
Atomic structure of ultrasound material not what anyone expected
21.02.2018 | North Carolina State University
Hidden talents: Converting heat into electricity with pencil and paper
20.02.2018 | Helmholtz-Zentrum Berlin für Materialien und Energie
Quantum computers may one day solve algorithmic problems which even the biggest supercomputers today can’t manage. But how do you test a quantum computer to...
For the first time, a team of researchers at the Max-Planck Institute (MPI) for Polymer Research in Mainz, Germany, has succeeded in making an integrated circuit (IC) from just a monolayer of a semiconducting polymer via a bottom-up, self-assembly approach.
In the self-assembly process, the semiconducting polymer arranges itself into an ordered monolayer in a transistor. The transistors are binary switches used...
Breakthrough provides a new concept of the design of molecular motors, sensors and electricity generators at nanoscale
Researchers from the Institute of Organic Chemistry and Biochemistry of the CAS (IOCB Prague), Institute of Physics of the CAS (IP CAS) and Palacký University...
For photographers and scientists, lenses are lifesavers. They reflect and refract light, making possible the imaging systems that drive discovery through the microscope and preserve history through cameras.
But today's glass-based lenses are bulky and resist miniaturization. Next-generation technologies, such as ultrathin cameras or tiny microscopes, require...
Scientists from the University of Zurich have succeeded for the first time in tracking individual stem cells and their neuronal progeny over months within the intact adult brain. This study sheds light on how new neurons are produced throughout life.
The generation of new nerve cells was once thought to taper off at the end of embryonic development. However, recent research has shown that the adult brain...
15.02.2018 | Event News
13.02.2018 | Event News
12.02.2018 | Event News
22.02.2018 | Life Sciences
22.02.2018 | Physics and Astronomy
22.02.2018 | Earth Sciences