The Fraunhofer Institute for Laser Technology ILT is presenting selected project results in the areas of laser material processing of glass optics and packaging at the 13th Optatec international trade fair in Frankfurt from June 7 to 9, 2016. Highlights include the freeformOPT software that can be used to calculate individual free-form optics, as well as new laser processes for shaping, polishing, structuring and assembling fused silica optics.
Scientists at Fraunhofer ILT in Aachen are researching new laser processes for shaping, polishing, structuring and assembling optics and components made of various optical glasses and fused silica.
Fused silica with a slit, made by processing with inverse laser drilling; thickness: 6.35 mm, angle of the undercut: approx. 10°.
Fraunhofer ILT, Aachen, Germany.
One focus is on developing a completely laser-based digital process chain for producing aspheres and free-form optics. At the international trade fair for optical technologies, components and systems, scientists are presenting project results and demonstrators from the various areas of research.
Laser-based process chain for the production of free-form optics
To shape the form of the optics the glass is removed in layers with an ablation rate of up to several mm³/s. A subsequent laser polishing process smooths the surface by remelting a thin surface layer without removing material – at surface rates of up to 5 cm2/s. The result is a roughness extending into the subnanometer range. Through a final thin-layer removal, called laser beam figuring, layer thicknesses in the nanometer range can again be locally removed through an evaporation process (to ablation depths below 5 nm, with a lateral spatial resolution of less than 100 µm). This step is being developed to reduce any remaining long-wave roughnesses and form errors that cannot be removed during laser polishing.
Design of free-form optics
The freeformOPT software developed in Aachen allows various free-form optical surfaces to be calculated with over 100,000 degrees of freedom and also provides interfaces to CAD and optical software. The CAD drawings can be directly used on the appropriate production machines.
Geometrical freedom and economic efficiency through the use of lasers
In contrast to conventional grinding and polishing processes, processes in contactless laser processing are largely wear-free. Low spot diameters and controllable intensity profiles permit a high degree of geometrical freedom for surfaces. Process cycle times are short and almost independent of the complexity of the surface, be it sphere, asphere or free-form optic.
Possible areas of application for optical elements produced in this way can be found, for instance, in interior and exterior lighting, car manufacturing or laser optics. By structuring the reverse side of optical components, the weight of components can be reduced for, say, lightweight designs.
Wide variety of laser material processing at Optatec 2016
With inverse laser drilling, holes are drilled into dielectric materials with high aspect ratios (~1:200). One application for this process is drilling holes that measure 100 µm in mirror substrates without causing conchoidal fractures. This is used to overlap or separate beams, but also to structure photonic fiber preforms with a high degree of geometrical freedom.
Robust optomechanical components that will be applied in pulsed lasers for satellite-based climate research will also be on display. Special tilt stabilities of individual key components are achieved through solder joints. In addition, foregoing the use of organic substances achieves low outgassing rates and thus long service lives.
With glass frit bonding, the spatially restricted injection of laser light into the joint area is used to obtain homogenous and crack-free joints, making it possible to encapsulate sensitive OLED layers or microsensors. Various applications of the process up to a size of 340 mm x 340 mm are shown as examples.
Our experts at Optatec 2016
At the international trade fair in Frankfurt, Fraunhofer ILT will be at the joint Fraunhofer booth (Hall 3.0, D50) to present current research results. Around 570 exhibitors will also be at the trade fair to display innovations and new developments in the areas of optical technologies, components and systems.
Dipl.-Phys., Dipl.-Volksw. Dominik Esser
Group Solid State Lasers
Phone +49 241 8906-437
Dr.-Ing. Edgar Willenborg
Group Manager Polishing
Phone +49 241 8906-213
Fraunhofer Institute for Laser Technology ILT
52074 Aachen, Germany
Petra Nolis | Fraunhofer-Institut für Lasertechnik ILT
AchemAsia 2019 will take place in Shanghai
15.06.2018 | DECHEMA Gesellschaft für Chemische Technik und Biotechnologie e.V.
Insects supply chitin as a raw material for the textile industry
05.06.2018 | Fraunhofer-Institut für Grenzflächen- und Bioverfahrenstechnik IGB
A new manufacturing technique uses a process similar to newspaper printing to form smoother and more flexible metals for making ultrafast electronic devices.
The low-cost process, developed by Purdue University researchers, combines tools already used in industry for manufacturing metals on a large scale, but uses...
For the first time ever, scientists have determined the cosmic origin of highest-energy neutrinos. A research group led by IceCube scientist Elisa Resconi, spokesperson of the Collaborative Research Center SFB1258 at the Technical University of Munich (TUM), provides an important piece of evidence that the particles detected by the IceCube neutrino telescope at the South Pole originate from a galaxy four billion light-years away from Earth.
To rule out other origins with certainty, the team led by neutrino physicist Elisa Resconi from the Technical University of Munich and multi-wavelength...
For the first time a team of researchers have discovered two different phases of magnetic skyrmions in a single material. Physicists of the Technical Universities of Munich and Dresden and the University of Cologne can now better study and understand the properties of these magnetic structures, which are important for both basic research and applications.
Whirlpools are an everyday experience in a bath tub: When the water is drained a circular vortex is formed. Typically, such whirls are rather stable. Similar...
Physicists working with Roland Wester at the University of Innsbruck have investigated if and how chemical reactions can be influenced by targeted vibrational excitation of the reactants. They were able to demonstrate that excitation with a laser beam does not affect the efficiency of a chemical exchange reaction and that the excited molecular group acts only as a spectator in the reaction.
A frequently used reaction in organic chemistry is nucleophilic substitution. It plays, for example, an important role in in the synthesis of new chemical...
Optical spectroscopy allows investigating the energy structure and dynamic properties of complex quantum systems. Researchers from the University of Würzburg present two new approaches of coherent two-dimensional spectroscopy.
"Put an excitation into the system and observe how it evolves." According to physicist Professor Tobias Brixner, this is the credo of optical spectroscopy....
13.07.2018 | Event News
12.07.2018 | Event News
03.07.2018 | Event News
20.07.2018 | Power and Electrical Engineering
20.07.2018 | Information Technology
20.07.2018 | Materials Sciences