The Fraunhofer Institute for Process Engineering and Packaging IVV together with the Fraunhofer Institute for Applied Polymer Research IAP and the Fraunhofer Institute for Interfacial Engineering and Biotechnology IGB will present new developments in films and the efficient control of coating processes at the upcoming International Converting Exhibition Europe ICE being held in Munich from 21 - 23 March 2017. Under the motto "Functional films – efficient coating processes", emphasis will be put on new film functionalities and accelerated test methods (Hall A5, Stand 1031).
Control and monitoring of coating processes inline - for the first time
Fraunhofer scientists study how anti-icing coatings affect the freezing behavior of water droplets in an icing chamber
© Photo Fraunhofer IGB
The development of a cost-effective, optical measuring system means that coating processes will in the future be able to be fully controlled and monitored over the entire substrate surface. The inaugural presentation of this new system developed by the Fraunhofer IAP and the Fraunhofer IVV will take place at ICE Europe 2017.
The degree of crosslinking and thickness of organic coatings can be controlled inline via automated coupling of the measurement system to the coating unit. This prevents issues such as delamination, poor processing of web-shaped materials, and increased migration of non-crosslinked adhesive components.
Accelerated test methods for high-barrier films
High-barrier laminates manufactured in roll-to-roll processes for the encapsulation of flexible solar cells and electronic components must have as low as possible oxygen and water vapor permeabilities. For quality assurance, it is a challenge to measure the permeability of such films over long periods of time.
The tests can take several months. Now, however, the Fraunhofer IVV has developed a device for measuring the permeability of ultra barrier films in combination with associated computer software for simulating the permeation process. This enables the water vapor permeability to be determined 3 to 4 times faster than with conventional methods.
Further improvement of high barrier technology using atomic layer deposition
The Fraunhofer IVV has acquired a new coating plant which utilizes atomic layer deposition to further reduce the permeability of films. Minimizing the permeability to water vapor and oxygen is the key to successful further improvement of high barrier films. Atomic layer deposition (ALD) is paving the way here. Coating via roll-to-roll processes allows high processing speeds and production efficiency to be achieved. Up until now, films with the highest barriers have been produced exclusively in vacuum processes.
The new ALD plant at the Fraunhofer IVV enables the barrier properties of films to be significantly improved. This is a further step towards meeting the permeability requirements for OLED encapsulation in the medium term. The Fraunhofer IVV is using this technology for publicly funded R&D projects and to provide industry with customized solutions and research services for the development of processes and materials.
Anti-icing films reduce damage caused by ice
The formation of ice on the rotor blades of wind turbines results in aerodynamic imbalance. In order to prevent damage, either the rotor blades must be heated or the wind turbine must be shut down. To tackle this issue, the Fraunhofer IGB has developed a number of anti-icing coatings suitable for polymer surfaces. These water-repelling microstructured and nanostructured coatings ensure that any water remains a liquid, even at temperatures below zero, resulting in a 90% reduction in ice adhesion compared to uncoated surfaces.
The trick: The surfaces provide the water molecules with no crystallization nuclei. Plasma technology is used to deposit the structured coatings onto plastic films made of impact-resistant polyurethane (PU). The coatings are not only of interest for wind turbines: these functional surfaces can also be applied to aircraft wings and solar panels. Furthermore, anti-icing coatings can also be directly applied to fabrics and plastics, for example for winter sports clothing, tents, and other outdoor articles.
Easy cleaning - printable films - water-repelling textiles
Regardless of whether the requirement is for anti-fouling and easy-to-clean surfaces, printable films, or eco-friendly water-repelling textiles, the Fraunhofer IGB usually uses plasma processes to create these new surface properties. Plasma processes allow the top layers to be removed, so generating pristine surfaces and enabling chemical functionalities or other layers to be applied.
Selection and control of the chemical processes enable the scientists at the Fraunhofer IGB to customize the surface energy and hence the wetting properties. This enables even textiles to be effectively equipped with water-repelling or oil-repelling properties – in an eco-friendly way without harmful byproducts or waste products.
"Intelligent" materials via roll-to-roll processes
Whilst the properties of most synthetic materials are fixed, many biological systems have the ability to adapt to changing environmental conditions. Materials are, however, now being developed with properties which "change" on exposure to external stimuli. These so-called "intelligent" materials change, for example, when exposed to various physical and chemical stimuli such as temperature, light intensity, and pH or due to biomolecules such as proteins. This is being achieved using special polymers developed by the Fraunhofer IAP.
This development work is being supported by surface technologies which allow even these intelligent materials to be manufactured on a large scale in roll-to-roll processes. In addition to classical methods such as corona and plasma treatment, printing methods (entire surface or structured) are widely used for the functionalization of surfaces.
Presse Institute | Fraunhofer-Gesellschaft
Medica 2018: Mobile motion feedback to help patients reduce relieving postures when walking
07.11.2018 | Technische Universität Kaiserslautern
Medica 2018: Control with your feet - computer game to help prevent thrombosis
05.11.2018 | Technische Universität Kaiserslautern
Innsbruck quantum physicists have constructed a diode for magnetic fields and then tested it in the laboratory. The device, developed by the research groups led by the theorist Oriol Romero-Isart and the experimental physicist Gerhard Kirchmair, could open up a number of new applications.
Electric diodes are essential electronic components that conduct electricity in one direction but prevent conduction in the opposite one. They are found at the...
Max Planck researchers revel the nano-structure of molecular trains and the reason for smooth transport in cellular antennas.
Moving around, sensing the extracellular environment, and signaling to other cells are important for a cell to function properly. Responsible for those tasks...
Researchers at the University of New Hampshire have captured a difficult-to-view singular event involving "magnetic reconnection"--the process by which sparse particles and energy around Earth collide producing a quick but mighty explosion--in the Earth's magnetotail, the magnetic environment that trails behind the planet.
Magnetic reconnection has remained a bit of a mystery to scientists. They know it exists and have documented the effects that the energy explosions can...
Biochips have been developed at TU Wien (Vienna), on which tissue can be produced and examined. This allows supplying the tissue with different substances in a very controlled way.
Cultivating human cells in the Petri dish is not a big challenge today. Producing artificial tissue, however, permeated by fine blood vessels, is a much more...
Faster and secure data communication: This is the goal of a new joint project involving physicists from the University of Würzburg. The German Federal Ministry of Education and Research funds the project with 14.8 million euro.
In our digital world data security and secure communication are becoming more and more important. Quantum communication is a promising approach to achieve...
19.11.2018 | Event News
09.11.2018 | Event News
06.11.2018 | Event News
21.11.2018 | Life Sciences
21.11.2018 | Medical Engineering
21.11.2018 | Physics and Astronomy