Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Detecting residual stresses on freight train wheels

11.09.2014

From 23 to 26 September 2014, Fraunhofer IZFP engineers present a new and enhanced generation of test equipment for rapid and reliable determination of residual stresses in rims at InnoTrans in Berlin, (hall 23B, booth 206).

In the case of a car, the braking operation is carried out in seconds – jamming on the brakes and shortly afterwards the vehicle has stopped. But with a fully loaded freight train weighing lots of tons braking takes much longer – on long descents braking, which is required to prevent the train’s unwanted acceleration, can even take more than 30 minutes.


Determination of residual stresses in freight train wheels

Uwe Bellhäuser

For the wheels and brakes this long braking time means hard work – such a strong mechanical loading and heating of the wheels may cause so-called tensile residual stresses, which can lead to cracks in the wheel tread and – worst case – to wheel breakage.

Geislinger Steige and Tauernbahn are best examples for routes that cause heavy endurance stress in wheels. Their strong inclinations and partly narrow radii require the permanent use of the wagons´ block brakes which generate the braking force by pressing the brake shoes against the tread of the wheels.

The scientists and engineers of the Fraunhofer Institute for Nondestructive Testing IZFP performed an elaborate redesign of the hard- and software of the so-called UER systems* by evaluating the experience gained with previous versions of the systems. Thus, they succeeded in adapting the new versions even better to the specific needs of the maintenance and wheel manufacturers plants.

While maintaining ease of use a variety of options for customer-specific documentation and report generation have been added. In particular, for the testing of newly manufactured wheels an optional software evaluation module is now available.

All UER systems, the new ones as well as all previously delivered systems, are integrated into the remote maintenance network of Fraunhofer IZFP, i.e. in case of a failure the service team is able to perform an extensive error analysis by remote access via Internet.

The inspection instruments are applied in the manufacturing process of new wheels, but especially in the maintenance of the freight train wheels.

Weitere Informationen:

http://www.izfp.fraunhofer.de

Sabine Poitevin-Burbes | idw - Informationsdienst Wissenschaft

Further reports about: Testing acceleration brakes cracks heating mechanical specific stresses

More articles from Trade Fair News:

nachricht AchemAsia 2019 will take place in Shanghai
15.06.2018 | DECHEMA Gesellschaft für Chemische Technik und Biotechnologie e.V.

nachricht Insects supply chitin as a raw material for the textile industry
05.06.2018 | Fraunhofer-Institut für Grenzflächen- und Bioverfahrenstechnik IGB

All articles from Trade Fair News >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Future electronic components to be printed like newspapers

A new manufacturing technique uses a process similar to newspaper printing to form smoother and more flexible metals for making ultrafast electronic devices.

The low-cost process, developed by Purdue University researchers, combines tools already used in industry for manufacturing metals on a large scale, but uses...

Im Focus: First evidence on the source of extragalactic particles

For the first time ever, scientists have determined the cosmic origin of highest-energy neutrinos. A research group led by IceCube scientist Elisa Resconi, spokesperson of the Collaborative Research Center SFB1258 at the Technical University of Munich (TUM), provides an important piece of evidence that the particles detected by the IceCube neutrino telescope at the South Pole originate from a galaxy four billion light-years away from Earth.

To rule out other origins with certainty, the team led by neutrino physicist Elisa Resconi from the Technical University of Munich and multi-wavelength...

Im Focus: Magnetic vortices: Two independent magnetic skyrmion phases discovered in a single material

For the first time a team of researchers have discovered two different phases of magnetic skyrmions in a single material. Physicists of the Technical Universities of Munich and Dresden and the University of Cologne can now better study and understand the properties of these magnetic structures, which are important for both basic research and applications.

Whirlpools are an everyday experience in a bath tub: When the water is drained a circular vortex is formed. Typically, such whirls are rather stable. Similar...

Im Focus: Breaking the bond: To take part or not?

Physicists working with Roland Wester at the University of Innsbruck have investigated if and how chemical reactions can be influenced by targeted vibrational excitation of the reactants. They were able to demonstrate that excitation with a laser beam does not affect the efficiency of a chemical exchange reaction and that the excited molecular group acts only as a spectator in the reaction.

A frequently used reaction in organic chemistry is nucleophilic substitution. It plays, for example, an important role in in the synthesis of new chemical...

Im Focus: New 2D Spectroscopy Methods

Optical spectroscopy allows investigating the energy structure and dynamic properties of complex quantum systems. Researchers from the University of Würzburg present two new approaches of coherent two-dimensional spectroscopy.

"Put an excitation into the system and observe how it evolves." According to physicist Professor Tobias Brixner, this is the credo of optical spectroscopy....

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

Leading experts in Diabetes, Metabolism and Biomedical Engineering discuss Precision Medicine

13.07.2018 | Event News

Conference on Laser Polishing – LaP: Fine Tuning for Surfaces

12.07.2018 | Event News

11th European Wood-based Panel Symposium 2018: Meeting point for the wood-based materials industry

03.07.2018 | Event News

 
Latest News

A smart safe rechargeable zinc ion battery based on sol-gel transition electrolytes

20.07.2018 | Power and Electrical Engineering

Reversing cause and effect is no trouble for quantum computers

20.07.2018 | Information Technology

Princeton-UPenn research team finds physics treasure hidden in a wallpaper pattern

20.07.2018 | Materials Sciences

VideoLinks
Science & Research
Overview of more VideoLinks >>>