At the Hannover Messe 2018, the Bundesanstalt für Materialforschung und-prüfung (BAM) will show how, in the future, astronauts could produce their own tools or spare parts in zero gravity using 3D printing. This will reduce, weight and transport costs for space missions. Visitors can experience the innovative additive manufacturing process live at the fair.
Powder-based additive manufacturing in zero gravity is the name of the project in which a component is produced by applying metallic powder layers and then fusing it using selective laser sintering. Production is controlled by data models.
Metallic powder is locally melted by intensive laser radiation in each layer. What makes this method special is that the application of the powder layers takes place under zero gravity conditions. For this purpose, a process gas – in this case nitrogen – is drawn through the powder layers in order to stabilise the powder bed without gravity.
The procedure has already been successfully tested in two parabolic flight campaigns in cooperation with the Clausthal University of Technology, and the Institute for Composite Structures and Adaptive Systems of the German Aerospace Center (DLR) in Braunschweig.
Metallic powders pose a challenge because they are potentially flammable and explosive. But the research group has developed a method that enables processing of metallic powders in space under a protective gas atmosphere.
"We used a completely new technology to print a wrench for the first time under zero gravity in our latest parabolic flight campaign in March," explains Prof. Jens Günster, project manager and head of BAM’s Ceramic Processing and Biomaterials division. "We are pleased to be able to present our research results at the Hannover Messe and show our method’s potential to the space industry."
Some of the processes used have already been internationally patented. They are based on two patent families that were jointly registered by BAM and Clausthal University of Technology within Germany and by BAM alone outside Germany.
BAM at the Hannover Messe 2018
At the BAM stand C 51 in Hall 2 Research & Technology visitors can receive additional information about this topic.
For more information about what BAM is presenting at the Hannover Messe, please visit www.bam.de/hannovermesse_en
Venio Quinque, M.A., LL.M./LL.B.
Head of Section Corporate Communications
Bundesanstalt für Materialforschung und –prüfung (BAM)
Unter den Eichen 87
T: + 49 30 8104-1002
F: + 49 30 8104-71002
BAM promotes safety in technology and chemistry.
As a departmental research institute of the German Federal Ministry for Economic Affairs and Energy, BAM performs research, testing and offers advisory support to protect people, the environment and material goods. Its activity in the fields of materials science, materials engineering and chemistry is focussed on the technical safety of products and processes.
BAM’s research is directed towards substances, materials, building elements, components and facilities as well as natural and technical systems important for the national economy and relevant to society. It also tests and assesses their safe handling and operation. BAM develops and validates analysis procedures and assessment methods, models and necessary standards and provides science-based services for the German industry in a European and international framework.
Safety creates markets.
BAM sets and represents high standards for safety in technology and chemistry for Germany and its global markets to further develop the successful German quality culture "Made in Germany“.
M.A., LL.M./LL.B. Venio Quinque | idw - Informationsdienst Wissenschaft
ILA Goes Digital – Automation & Production Technology for Adaptable Aircraft Production
29.06.2020 | Fraunhofer-Gesellschaft
Special exhibition area "Microtechnologies for Optical Devices" establishes itself at W3
12.03.2020 | IVAM Fachverband für Mikrotechnik
An international research team has found a new approach that may be able to reduce bone loss in osteoporosis and maintain bone health.
Osteoporosis is the most common age-related bone disease which affects hundreds of millions of individuals worldwide. It is estimated that one in three women...
Traditional single-cell sequencing methods help to reveal insights about cellular differences and functions - but they do this with static snapshots only...
“Core-shell” clusters pave the way for new efficient nanomaterials that make catalysts, magnetic and laser sensors or measuring devices for detecting electromagnetic radiation more efficient.
Whether in innovative high-tech materials, more powerful computer chips, pharmaceuticals or in the field of renewable energies, nanoparticles – smallest...
An international research team with Prof. Cornelia Denz from the Institute of Applied Physics at the University of Münster develop for the first time light fields using caustics that do not change during propagation. With the new method, the physicists cleverly exploit light structures that can be seen in rainbows or when light is transmitted through drinking glasses.
Modern applications as high resolution microsopy or micro- or nanoscale material processing require customized laser beams that do not change during...
Although no life has been detected on the Martian surface, a new study from astrophysicist and research scientist at the Center for Space Science at NYU Abu...
23.07.2020 | Event News
21.07.2020 | Event News
07.07.2020 | Event News
05.08.2020 | Physics and Astronomy
05.08.2020 | Health and Medicine
05.08.2020 | Earth Sciences