New Technology For Aluminium Laser Welding

Russian scientists of the Kovrov State Technology Academy have proposed a new technology for aluminium alloy welding based on using of two lasers. The first laser removes the oxide film by small portions from the surface of welded components, and the second laser executes the welding. Although the first phase lasts for about one millionth of a second, it is very important, since the refractory oxide film deteriorates the welding strength. The new method is also characterized by one more benefit: the place the juncture is covered with a thin film of molten metal increasing the efficiency of laser beam. The film also retains tiny particles, which erupt from the metal in the course of welding and increases the maximal welding depth.

The new laser device consists of two modified lasers, the mirror system and the lens, which focuses the emission on the welding area. The radius of laser beam which performs welding makes 0.3 millimeters. The welding rate was equal to 30 millimeters per minute.

The scientists have experimentally compared the new welding technology with the common one, where only one laser is used. The experiments have proved that a new method provides for twice or thrice higher depth of welding. In addition, the quality of seams (judging by the so-called ’’’’porosity of weld’’’’) increases twice, thus improving the product strength.

The issue of non-ferrous metals laser welding is rather critical. This is due to the fact that utilization of light alloys of aluminium is becoming more and more profitable. Therefore, ferrous metal is gradually replaced by non-ferrous one. However, the quality of aluminium welding by laser has not been satisfactory so far. Probably, the new technology would solve the problem.

By now, more than 100 thousand laser application areas are known. The Russian scientists appear to have discovered one more area.

Media Contact

Mr. Andrey Siver alfa

All latest news from the category: Process Engineering

This special field revolves around processes for modifying material properties (milling, cooling), composition (filtration, distillation) and type (oxidation, hydration).

Valuable information is available on a broad range of technologies including material separation, laser processes, measuring techniques and robot engineering in addition to testing methods and coating and materials analysis processes.

Back to home

Comments (0)

Write a comment

Newest articles

Lighting up the future

New multidisciplinary research from the University of St Andrews could lead to more efficient televisions, computer screens and lighting. Researchers at the Organic Semiconductor Centre in the School of Physics and…

Researchers crack sugarcane’s complex genetic code

Sweet success: Scientists created a highly accurate reference genome for one of the most important modern crops and found a rare example of how genes confer disease resistance in plants….

Evolution of the most powerful ocean current on Earth

The Antarctic Circumpolar Current plays an important part in global overturning circulation, the exchange of heat and CO2 between the ocean and atmosphere, and the stability of Antarctica’s ice sheets….

Partners & Sponsors