Now researchers at the University of Leeds have developed a simpler, cheaper and greener method of extracting higher yields of one of this most useful and versatile of minerals.
In powder form titanium dioxide (TiO2) is widely used as an intensely white pigment to brighten everyday products such as paint, paper, plastics, food, medicines, ceramics, cosmetics - and even toothpaste. Its excellent UV ray absorption qualities make it perfect for sunscreen lotions too.
TiO2 is also a precursor material for titanium metal production. In metal form it’s strong and lightweight and is used in the aerospace and electronics industries as well as being used to strengthen golf clubs and fishing rods. It is also inert and biocompatible, making it suitable for medical devices and artificial implants.
As such, it’s hardly surprising that the global market for this important mineral is some £7 billion per year.
Unfortunately, despite its relative abundance in nature(1), it’s natural occurrence is never pure, being bound with contaminant metals such as iron, aluminium and radio-active elements.
Pigment grade TiO2 is produced from mineral ore by smelting, then treating the slag with chlorine, or by directly introducing it into a sulphuric acid solution. These two processes generate toxic and hazardous wastes. The treatment of such wastes is expensive and complex.
Prof Jha’s patented process consists of roasting the mineral ore with alkali to remove the contaminants, which are washed and leached with acid to yield valuable by-products for the electronics industry. The coarse residue left behind is then reacted with 20 times less than the usual amount of chlorine to produce titanium dioxide powder.
The Leeds process gives an average yield of up to 97 per cent TiO2, compared with the current industry average of 85 per cent. This level of purity will reduce production costs of pigment grade materials and waste disposal costs. In addition, the process also recycles waste CO2 and heat.
Furthermore, Prof Jha is confident that the process can be further refined to yield 99 per cent pure titanium dioxide.
“Researchers have sought a sustainable replacement for current processes for many years,” says Professor Animesh Jha, from the University’s Faculty of Engineering. “Our aim was to develop new technology for complex minerals of titanium dioxide that are particularly low-grade and whilst readily available in the world market, can’t yet be extracted economically,” he says.
“Our process is a real world breakthrough, because it can be used for both lower and richer grades of ores and it overcomes major environmental concerns about having to neutralise and discharge wastes generated in the process that end up going into contamination ponds.”
“We’re excited about the possibilities for this method of mineral purification; we believe it could be applied to other important minerals with similar complexity, making it a credible potential extraction process for the future,” he says.
Prof Jha and his colleagues have formed an industrial partnership with Millennium Inorganic Chemicals – the world’s second largest TiO2 producer - to develop this technology on a larger scale. The research was funded by the Sustainable Technology Initiative Programme of DTI in collaboration with the Engineering and Physical Science Research Council (EPSRC) and Millennium Inorganic Chemicals.
Jo Kelly | alfa
During HIV infection, antibody can block B cells from fighting pathogens
14.08.2018 | NIH/National Institute of Allergy and Infectious Diseases
First study on physical properties of giant cancer cells may inform new treatments
14.08.2018 | Brown University
Scientists develop first tool to use machine learning methods to compute flow around interactively designable 3D objects. Tool will be presented at this year’s prestigious SIGGRAPH conference.
When engineers or designers want to test the aerodynamic properties of the newly designed shape of a car, airplane, or other object, they would normally model...
Researchers from TU Graz and their industry partners have unveiled a world first: the prototype of a robot-controlled, high-speed combined charging system (CCS) for electric vehicles that enables series charging of cars in various parking positions.
Global demand for electric vehicles is forecast to rise sharply: by 2025, the number of new vehicle registrations is expected to reach 25 million per year....
Proteins must be folded correctly to fulfill their molecular functions in cells. Molecular assistants called chaperones help proteins exploit their inbuilt folding potential and reach the correct three-dimensional structure. Researchers at the Max Planck Institute of Biochemistry (MPIB) have demonstrated that actin, the most abundant protein in higher developed cells, does not have the inbuilt potential to fold and instead requires special assistance to fold into its active state. The chaperone TRiC uses a previously undescribed mechanism to perform actin folding. The study was recently published in the journal Cell.
Actin is the most abundant protein in highly developed cells and has diverse functions in processes like cell stabilization, cell division and muscle...
Scientists have discovered that the electrical resistance of a copper-oxide compound depends on the magnetic field in a very unusual way -- a finding that could help direct the search for materials that can perfectly conduct electricity at room temperatur
What happens when really powerful magnets--capable of producing magnetic fields nearly two million times stronger than Earth's--are applied to materials that...
The quality of materials often depends on the manufacturing process. In casting and welding, for example, the rate at which melts solidify and the resulting microstructure of the alloy is important. With metallic foams as well, it depends on exactly how the foaming process takes place. To understand these processes fully requires fast sensing capability. The fastest 3D tomographic images to date have now been achieved at the BESSY II X-ray source operated by the Helmholtz-Zentrum Berlin.
Dr. Francisco Garcia-Moreno and his team have designed a turntable that rotates ultra-stably about its axis at a constant rotational speed. This really depends...
08.08.2018 | Event News
27.07.2018 | Event News
25.07.2018 | Event News
14.08.2018 | Information Technology
14.08.2018 | Life Sciences
14.08.2018 | Life Sciences