Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

'Building up' stretchable electronics to be as multipurpose as your smartphone

14.08.2018

By stacking and connecting layers of stretchable circuits on top of one another, engineers have developed an approach to build soft, pliable "3D stretchable electronics" that can pack a lot of functions while staying thin and small in size. The work is published in the Aug. 13 issue of Nature Electronics.

As a proof of concept, a team led by the University of California San Diego has built a stretchable electronic patch that can be worn on the skin like a bandage and used to wirelessly monitor a variety of physical and electrical signals, from respiration, to body motion, to temperature, to eye movement, to heart and brain activity. The device, which is as small and thick as a U.S. dollar coin, can also be used to wirelessly control a robotic arm.


This is the device compared to a US dollar coin.

Credit: University of California San Diego, Zhenlong Huang

"Our vision is to make 3D stretchable electronics that are as multifunctional and high-performing as today's rigid electronics," said senior author Sheng Xu, a professor in the Department of NanoEngineering and the Center for Wearable Sensors, both at the UC San Diego Jacobs School of Engineering.

Xu was named among MIT Technology Review's 35 Innovators Under 35 list in 2018 for his work in this area.

To take stretchable electronics to the next level, Xu and his colleagues are building upwards rather than outwards. "Rigid electronics can offer a lot of functionality on a small footprint--they can easily be manufactured with as many as 50 layers of circuits that are all intricately connected, with a lot of chips and components packed densely inside. Our goal is to achieve that with stretchable electronics," said Xu.

The new device developed in this study consists of four layers of interconnected stretchable, flexible circuit boards. Each layer is built on a silicone elastomer substrate patterned with what's called an "island-bridge" design.

Each "island" is a small, rigid electronic part (sensor, antenna, Bluetooth chip, amplifier, accelerometer, resistor, capacitor, inductor, etc.) that's attached to the elastomer. The islands are connected by stretchy "bridges" made of thin, spring-shaped copper wires, allowing the circuits to stretch, bend and twist without compromising electronic function.

Making connections

This work overcomes a technological roadblock to building stretchable electronics in 3D. "The problem isn't stacking the layers. It's creating electrical connections between them so they can communicate with each other," said Xu. These electrical connections, known as vertical interconnect accesses or VIAs, are essentially small conductive holes that go through different layers on a circuit. VIAs are traditionally made using lithography and etching. While these methods work fine on rigid electronic substrates, they don't work on stretchable elastomers.

So Xu and his colleagues turned to lasers. They first mixed silicone elastomer with a black organic dye so that it could absorb energy from a laser beam. Then they fashioned circuits onto each layer of elastomer, stacked them, and then hit certain spots with a laser beam to create the VIAs. Afterward, the researchers filled in the VIAs with conductive materials to electrically connect the layers to one another. And a benefit of using lasers, notes Xu, is that they are widely used in industry, so the barrier to transfer this technology is low.

Multifunctional 'smart bandage'

The team built a proof-of-concept 3D stretchable electronic device, which they've dubbed a "smart bandage." A user can stick it on different parts of the body to wirelessly monitor different electrical signals. When worn on the chest or stomach, it records heart signals like an electrocardiogram (ECG). On the forehead, it records brain signals like a mini EEG sensor, and when placed on the side of the head, it records eyeball movements. When worn on the forearm, it records muscle activity and can also be used to remotely control a robotic arm. The smart bandage also monitors respiration, skin temperature and body motion.

"We didn't have a specific end use for all these functions combined together, but the point is that we can integrate all these different sensing capabilities on the same small bandage," said co-first author Zhenlong Huang, who conducted this work as a visiting Ph.D. student in Xu's research group.

And the researchers did not sacrifice quality for quantity. "This device is like a 'master of all trades.' We picked high quality, robust subcomponents--the best strain sensor we could find on the market, the most sensitive accelerometer, the most reliable ECG sensor, high quality Bluetooth, etc.--and developed a clever way to integrate all these into one stretchable device," added co-first author Yang Li, a nanoengineering graduate student at UC San Diego in Xu's research group.

So far, the smart bandage can last for more than six months without any drop in performance, stretchability or flexibility. It can communicate wirelessly with a smartphone or laptop up to 10 meters away. The device runs on a total of about 35.6 milliwatts, which is equivalent to the power from 7 laser pointers.

The team will be working with industrial partners to optimize and refine this technology. They hope to test it in clinical settings in the future.

###

Paper title: "Three-Dimensional Integrated Stretchable Electronics." Co-authors include joint co-first authors Zhenlong Huang, Yifei Hao and Yang Li, Hongjie Hu, Chonghe Wang, Akihiro Nomoto, Yue Gu, Yimu Chen, Tianjiao Zhang, Weixin Li, Yusheng Lei, NamHeon Kim, Chunfeng Wang, Lin Zhang, Ayden Maralani, Xiaoshi Li and Albert Pisano, UC San Diego; Taisong Pan and Yuan Lin, University of Electronic Science and Technology of China; Jeremy W. Ward and Michael F. Durstock, The Air Force Research Laboratory, Wright-Patterson Air Force Base.

This work is supported by the Center for Wearable Sensors, Center of Healthy Aging and the Contextual Robotics Institute, all at UC San Diego, and the National Institutes of Health (grant UL1TR001442).

Media Contact

Ioana Patringenaru
ipatrin@eng.ucsd.edu
858-822-0899

 @UCSanDiego

http://www.ucsd.edu 

Ioana Patringenaru | EurekAlert!

More articles from Information Technology:

nachricht Open source software helps researchers extract key insights from huge sensor datasets
22.03.2019 | Universität des Saarlandes

nachricht Touchscreens go 3D with buttons that pulsate and vibrate under your fingertips
14.03.2019 | Universität des Saarlandes

All articles from Information Technology >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: The taming of the light screw

DESY and MPSD scientists create high-order harmonics from solids with controlled polarization states, taking advantage of both crystal symmetry and attosecond electronic dynamics. The newly demonstrated technique might find intriguing applications in petahertz electronics and for spectroscopic studies of novel quantum materials.

The nonlinear process of high-order harmonic generation (HHG) in gases is one of the cornerstones of attosecond science (an attosecond is a billionth of a...

Im Focus: Magnetic micro-boats

Nano- and microtechnology are promising candidates not only for medical applications such as drug delivery but also for the creation of little robots or flexible integrated sensors. Scientists from the Max Planck Institute for Polymer Research (MPI-P) have created magnetic microparticles, with a newly developed method, that could pave the way for building micro-motors or guiding drugs in the human body to a target, like a tumor. The preparation of such structures as well as their remote-control can be regulated using magnetic fields and therefore can find application in an array of domains.

The magnetic properties of a material control how this material responds to the presence of a magnetic field. Iron oxide is the main component of rust but also...

Im Focus: Self-healing coating made of corn starch makes small scratches disappear through heat

Due to the special arrangement of its molecules, a new coating made of corn starch is able to repair small scratches by itself through heat: The cross-linking via ring-shaped molecules makes the material mobile, so that it compensates for the scratches and these disappear again.

Superficial micro-scratches on the car body or on other high-gloss surfaces are harmless, but annoying. Especially in the luxury segment such surfaces are...

Im Focus: Stellar cartography

The Potsdam Echelle Polarimetric and Spectroscopic Instrument (PEPSI) at the Large Binocular Telescope (LBT) in Arizona released its first image of the surface magnetic field of another star. In a paper in the European journal Astronomy & Astrophysics, the PEPSI team presents a Zeeman- Doppler-Image of the surface of the magnetically active star II Pegasi.

A special technique allows astronomers to resolve the surfaces of faraway stars. Those are otherwise only seen as point sources, even in the largest telescopes...

Im Focus: Heading towards a tsunami of light

Researchers at Chalmers University of Technology and the University of Gothenburg, Sweden, have proposed a way to create a completely new source of radiation. Ultra-intense light pulses consist of the motion of a single wave and can be described as a tsunami of light. The strong wave can be used to study interactions between matter and light in a unique way. Their research is now published in the scientific journal Physical Review Letters.

"This source of radiation lets us look at reality through a new angle - it is like twisting a mirror and discovering something completely different," says...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

International Modelica Conference with 330 visitors from 21 countries at OTH Regensburg

11.03.2019 | Event News

Selection Completed: 580 Young Scientists from 88 Countries at the Lindau Nobel Laureate Meeting

01.03.2019 | Event News

LightMAT 2019 – 3rd International Conference on Light Materials – Science and Technology

28.02.2019 | Event News

 
Latest News

Solving the efficiency of Gram-negative bacteria

22.03.2019 | Life Sciences

Bacteria bide their time when antibiotics attack

22.03.2019 | Life Sciences

Open source software helps researchers extract key insights from huge sensor datasets

22.03.2019 | Information Technology

VideoLinks
Science & Research
Overview of more VideoLinks >>>