Nanosieves save energy in biofuel production

This ‘molecular sieve’ is capable of removing water out of e.g. solvents and biofuels. It is a very energy efficient alternative to existing techniques like distillation. The scientists, who cooperated with colleagues from the Energy research Centre of the Netherlands (ECN) and the University of Amsterdam, present their invention in Chemical Communications of this week.

Even after testing during 18 months, the new membranes prove to be highly effective, while having continuously been exposed to a temperature of 150 ºC. Existing ceramic and polymer membranes will last considerably shorter periods of time, when exposed to the combination of water and high temperatures. The scientists managed to do this using a new ‘hybrid’ type of material combining the best of both worlds of polymer and ceramic membranes. The result is a membrane with pores sufficiently small to let only the smallest molecules pass through.

Ceramic membranes, made of silica, degrade because they react with water and steam. In the new membrane, part of the ceramic links is therefore replaced by organic links. By doing this, water doesn’t have the chance to ‘attack’ the membranes. Manufacturing the new hybrid membranes is simpler than that of ceramic membranes, because the material is flexible and will not show cracks. What they have in common with ceramic membranes is the rapid flow: an advantage of this is that the membrane surface can be kept small.

The hybrid membranes are suitable for ‘drying’ solvents and biofuels, an application for which there is a large potential market worldwide. The main advantage of membrane technology is that it consumes far less energy than common distillation techniques. The scientists also foresee opportunities in separating hydrogen gas from gas mixtures. This implies a broad range of applications in sustainable energy. Apart from that, the hybrid membranes are suitable for desalinating water. Using a hybrid membrane that is much smaller than the current polymer membranes, the same result can be achieved.

The results have been achieved in a close cooperation of scientists from the Inorganic Materials Science Group of the MESA+ Institute for Nanotechnology (UT), the Energy Efficiency in Industry department of ECN and the University of Amsterdam. The invention has been patented worldwide.

The article ‘Hybrid ceramic nanosieves: stabilizing nanopores with organic links’ by Hessel Castricum, Ashima Sah, Robert Kreiter, Dave Blank, Jaap Vente and André ten Elshof has been published in Chemical Communications (ChemComm) of the Royal Society of Chemistry in de UK.