Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Spheres can make concrete leaner, greener

27.09.2018

Rice University's microscopic particles promise stronger building materials and more

Rice University scientists have developed micron-sized calcium silicate spheres that could lead to stronger and greener concrete, the world's most-used synthetic material.


Packed, micron-scale calcium silicate spheres developed at Rice University are a promising material that could lead to stronger and more environmentally friendly concrete.

Credit: Multiscale Materials Laboratory/Rice University

Usage Restrictions: For news reporting purposes only.


Calcium silicate spheres synthesized at Rice University and packed into a pellet hold together under compression. The spheres are building blocks that can be made at low cost and promise to mitigate the energy-intensive techniques now used to make cement, the most common binder in concrete.

Credit: Multiscale Materials Laboratory/Rice University

Usage Restrictions: For news reporting purposes only.

To Rice materials scientist Rouzbeh Shahsavari and graduate student Sung Hoon Hwang, the spheres represent building blocks that can be made at low cost and promise to mitigate the energy-intensive techniques now used to make cement, the most common binder in concrete.

The researchers formed the spheres in a solution around nanoscale seeds of a common detergent-like surfactant. The spheres can be prompted to self-assemble into solids that are stronger, harder, more elastic and more durable than ubiquitous Portland cement.

"Cement doesn't have the nicest structure," said Shahsavari, an assistant professor of materials science and nanoengineering. "Cement particles are amorphous and disorganized, which makes it a bit vulnerable to cracks. But with this material, we know what our limits are and we can channel polymers or other materials in between the spheres to control the structure from bottom to top and predict more accurately how it could fracture."

He said the spheres are suitable for bone-tissue engineering, insulation, ceramic and composite applications as well as cement.

The research appears in the American Chemical Society journal Langmuir.

The work builds on a 2017 project by Shahsavari and Hwang to develop self-healing materials with porous, microscopic calcium silicate spheres. The new material is not porous, as a solid calcium silicate shell surrounds the surfactant seed.

But like the earlier project, it was inspired by how nature coordinates interfaces between dissimilar materials, particularly in nacre (aka mother of pearl), the material of seashells. Nacre's strength is a result of alternating stiff inorganic and soft organic platelets. Because the spheres imitate that structure, they are considered biomimetic.

The researchers discovered they could control the size of the spheres that range from 100 to 500 nanometers in diameter by manipulating surfactants, solutions, concentrations and temperatures during manufacture. That allows them to be tuned for applications, Shahsavari said.

"These are very simple but universal building blocks, two key traits of many biomaterials," Shahsavari said. "They enable advanced functionalities in synthetic materials. Previously, there were attempts to make platelet or fiber building blocks for composites, but this works uses spheres to create strong, tough and adaptable biomimetic materials.

"Sphere shapes are important because they are far easier to synthesize, self-assemble and scale up from chemistry and large-scale manufacturing standpoints."

In tests, the researchers used two common surfactants to make spheres and compressed their products into pellets for testing. They learned that DTAB-based pellets compacted best and were tougher, with a higher elastic modulus, than either CTAB pellets or common cement. They also showed high electrical resistance.

Shahsavari said the size and shape of particles in general have a significant effect on the mechanical properties and durability of bulk materials like concrete. "It is very beneficial to have something you can control as opposed to a material that is random by nature," he said. "Further, one can mix spheres with different diameters to fill the gaps between the self-assembled structures, leading to higher packing densities and thus mechanical and durability properties."

He said increasing the strength of cement allows manufacturers to use less concrete, decreasing not only weight but also the energy required to make it and the carbon emissions associated with cement's manufacture. Because spheres pack more efficiently than the ragged particles found in common cement, the resulting material will be more resistant to damaging ions from water and other contaminants and should require less maintenance and less-frequent replacement.

###

The National Science Foundation and C-Crete Technologies LLC supported the research.

Read the abstract at https://pubs.acs.org/doi/10.1021/acs.langmuir.8b00917

This news release can be found online at http://news.rice.edu/2018/09/26/spheres-can-make-concrete-leaner-greener/

Follow Rice News and Media Relations via Twitter @RiceUNews.

Related materials:

Multiscale Materials Laboratory (Shahsavari Lab): http://rouzbeh.rice.edu/

George R. Brown School of Engineering: http://engineering.rice.edu

Rice Department of Civil and Environmental Engineering: http://www.ceve.rice.edu

Rice Department of Materials Science and NanoEngineering: https://msne.rice.edu

Located on a 300-acre forested campus in Houston, Rice University is consistently ranked among the nation's top 20 universities by U.S. News & World Report. Rice has highly respected schools of Architecture, Business, Continuing Studies, Engineering, Humanities, Music, Natural Sciences and Social Sciences and is home to the Baker Institute for Public Policy. With 3,970 undergraduates and 2,934 graduate students, Rice's undergraduate student-to-faculty ratio is just under 6-to-1. Its residential college system builds close-knit communities and lifelong friendships, just one reason why Rice is ranked No. 1 for lots of race/class interaction and No. 2 for quality of life by the Princeton Review. Rice is also rated as a best value among private universities by Kiplinger's Personal Finance. To read "What they're saying about Rice," go to http://tinyurl.com/RiceUniversityoverview.

Media Contact

David Ruth
david@rice.edu
713-348-6327

 @RiceUNews

http://news.rice.edu 

 

David Ruth | EurekAlert!
Further information:
http://dx.doi.org/10.1021/acs.langmuir.8b00917

Further reports about: Cement Spheres building blocks elastic manufacture surfactants synthetic

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Bifacial Stem Cells Produce Wood and Bast

Heidelberg researchers study one of the most important growth processes on Earth

So-called bifacial stem cells are responsible for one of the most critical growth processes on Earth – the formation of wood.

Im Focus: Energizing the immune system to eat cancer

Abramson Cancer Center study identifies method of priming macrophages to boost anti-tumor response

Immune cells called macrophages are supposed to serve and protect, but cancer has found ways to put them to sleep. Now researchers at the Abramson Cancer...

Im Focus: Ten-year anniversary of the Neumayer Station III

The scientific and political community alike stress the importance of German Antarctic research

Joint Press Release from the BMBF and AWI

The Antarctic is a frigid continent south of the Antarctic Circle, where researchers are the only inhabitants. Despite the hostile conditions, here the Alfred...

Im Focus: Ultra ultrasound to transform new tech

World first experiments on sensor that may revolutionise everything from medical devices to unmanned vehicles

The new sensor - capable of detecting vibrations of living cells - may revolutionise everything from medical devices to unmanned vehicles.

Im Focus: Flying Optical Cats for Quantum Communication

Dead and alive at the same time? Researchers at the Max Planck Institute of Quantum Optics have implemented Erwin Schrödinger’s paradoxical gedanken experiment employing an entangled atom-light state.

In 1935 Erwin Schrödinger formulated a thought experiment designed to capture the paradoxical nature of quantum physics. The crucial element of this gedanken...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

Our digital society in 2040

16.01.2019 | Event News

11th International Symposium: “Advanced Battery Power – Kraftwerk Batterie” Aachen, 3-4 April 2019

14.01.2019 | Event News

ICTM Conference 2019: Digitization emerges as an engineering trend for turbomachinery construction

12.12.2018 | Event News

 
Latest News

How our cellular antennas are formed

22.01.2019 | Life Sciences

Proposed engineering method could help make buildings and bridges safer

22.01.2019 | Architecture and Construction

Bifacial Stem Cells Produce Wood and Bast

22.01.2019 | Life Sciences

VideoLinks
Science & Research
Overview of more VideoLinks >>>