Ultra-strong, high-temperature, high-performance permanent magnet compounds, such as Samarium Cobalt, are the mainstay materials for several industries that rely on high-performance motor and power generation applications, including the Department of Defense (DOD) and the automotive industry.
Until now, producing Samarium Cobalt has been a difficult and expensive multi-step process. Northeastern University researchers have broken new ground with an innovative invention of a rapid, high-volume and cost-effective one-step method for producing pure Samarium Cobalt rare earth permanent magnet materials.
Invented by lead scientist C.N. Chinnasamy, Ph.D., at Northeastern’s Center for Microwave Magnetic Materials and Integrated Circuits, the direct chemical synthesis process is able to produce Samarium Cobalt rapidly and in large amounts, at a small fraction of the cost of the current industry method. Also, the process is environmentally friendly, with 100% recyclable chemicals, and readily scalable to large volume synthesis to meet the needs for the myriad of advanced permanent magnet applications. The study describing the invention is published in the latest issue of Applied Physics Letters (July 28, 2008).
“A single step chemical process has been pursued for decades with little success,” said Vincent Harris, William Lincoln Smith Chair Professor and Director of the Center for Microwave Magnetic Materials and Integrated Circuits at Northeastern University and Principal Investigator of the program. “This research breakthrough represents a potentially disruptive step forward in the cost-effective processing of these important materials.”
Samarium Cobalt magnets are superior to other classes of permanent magnetic materials for advanced high-temperature applications and the Northeastern invention goes beyond the currently known fabrication process of these nanostructured magnets. Unlike the traditional multi-step metallurgical techniques that provide limited control of the size and shape of the final magnetic particles, the Northeastern scientists’ one-step method produces air-stable “nanoblades” (elongated nanoparticles shaped like blades) that allow for a more efficient assembly that may ultimately result in smaller and lighter magnets without sacrificing performance.
“Such unusually shaped particles should prove valuable in the processing of anisotropic magnets that are highly sought in many DOD and commercial applications and are anticipated to lead to lighter and more energy-efficient end products,” said C.N. Chinnasamy.
“Northeastern’s new one-step process has the potential to reduce complexity and associated costs of processing Samarium Cobalt magnets, which are used in many advanced DOD weapon systems,” said Richard T. Fingers, Ph.D., Chief, Energy Power Thermal Division of the Air Force Research Laboratory.
Underscoring the significance of the Northeastern invention relative to the high-performance rare earth magnet industry, Jinfang Liu, Ph.D., Vice President of Technology and Engineering at Electron Energy Corporation, a leading developer of permanent magnetic materials, added, “The development of stable Samarium Cobalt nanoparticles using this one-step chemical synthesis method may motivate more scientists and engineers to work on the development of next generation magnets.”
This revolutionary invention is anticipated to not only revitalize the permanent magnet industry, it has the potential to bring major changes to several federal and commercial industries, including its potential to impact the size, weight, and performance of aircraft, ships, and land-based vehicles, as well as contribute to more efficient computer technologies and emerging biomedical applications.
“This work represents the most promising advance in rare earth permanent magnet processing in many years,” said Laura Henderson Lewis, Professor of Chemical Engineering and Chair of the Department of Chemical Engineering at Northeastern University and a collaborator on this project. “I expect it to revitalize international interest in the development of this important class of engineering materials.”
Strongly aligned with the goals set forth in Northeastern University’s Academic Plan, this invention has the potential to serve global and societal needs by crossing national boundaries and having a significant impact on the engineering discipline through academia and industry.About Northeastern
Renata Nyul | Newswise Science News
Carbon fiber can store energy in the body of a vehicle
18.10.2018 | Chalmers University of Technology
Goodbye, silicon? On the way to new electronic materials with metal-organic networks
17.10.2018 | Max-Planck-Institut für Polymerforschung
Scientists at the Max Planck Institute for Polymer Research (MPI-P) in Mainz (Germany) together with scientists from Dresden, Leipzig, Sofia (Bulgaria) and Madrid (Spain) have now developed and characterized a novel, metal-organic material which displays electrical properties mimicking those of highly crystalline silicon. The material which can easily be fabricated at room temperature could serve as a replacement for expensive conventional inorganic materials used in optoelectronics.
Silicon, a so called semiconductor, is currently widely employed for the development of components such as solar cells, LEDs or computer chips. High purity...
Augsburg chemists present a new technology for compressing, storing and transporting highly volatile gases in porous frameworks/New prospects for gas-powered vehicles
Storage of highly volatile gases has always been a major technological challenge, not least for use in the automotive sector, for, for example, methane or...
When we put water in a freezer, water molecules crystallize and form ice. This change from one phase of matter to another is called a phase transition. While this transition, and countless others that occur in nature, typically takes place at the same fixed conditions, such as the freezing point, one can ask how it can be influenced in a controlled way.
We are all familiar with such control of the freezing transition, as it is an essential ingredient in the art of making a sorbet or a slushy. To make a cold...
Thin organic layers provide machines and equipment with new functions. They enable, for example, tiny energy recuperators. In future, these will be installed...
Das Zusammenspiel aus Struktur und Dynamik bestimmt die Funktion von Proteinen, den molekularen Werkzeugen der Zelle. Durch Fortschritte in der...
17.10.2018 | Event News
16.10.2018 | Event News
02.10.2018 | Event News
19.10.2018 | Life Sciences
19.10.2018 | Physics and Astronomy
19.10.2018 | Trade Fair News