Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Novel process allows production of the entire circuitry on touchscreens in one step

11.06.2014

When users operate their smartphones, tablets and so on, they do not give a second thought to the complicated electronics that make them work.

All that concerns them is that they can happily swipe and tap away. To make the touchscreens work, they are provided on their surface with microscopically small electrical conductor tracks, which open and close circuits when touched with a finger. At the peripheries of the devices, these microscopic tracks merge into larger conductor tracks.The researchers at the INM – Leibniz-Institute for New Materials are now presenting a novel process that allows microscopic and macroscopic conductor tracks to be produced in one step.


Electronic micro and conductor strips via Photometallization.

Source: INM; free within this press release

The INM from Saarbruecken will be one of the few German research institutions at the TechConnect World trade fair on 16 and 17 June in Washington DC, USA, where it will be presenting this and other results. Working in cooperation with the VDI Association of German Engineers it will be showcasing its latest developments at Stand 301 in the German Area.

The developers are basing the novel process on photometallization: under exposure to UV light, and acting in conjunction with a photoactive layer, colourless silver compounds turn into electrically conductive silver. The silver compound can be applied in the form of tracks or other structures to plastic films or glass by various methods. Tracks of various sizes, down to the smallest size of a 1000th of a millimetre, can be created in this way. The corresponding conductor tracks are then produced by exposure to UV light.

The films or glass are first coated with a photoactive layer of metal oxide nanoparticles. “We then apply the colourless, UV-stable silver compound”, says Peter William de Oliveira, Head of the Optical Materials Program Division. The exposure of this series of layers has the effect that the silver compound on the photoactive layer decomposes and the silver ions are reduced to metallic, electrically conductive silver. This process is said to have several advantages: it is claimed to be quick, flexible, variable in scale, low in cost and environmentally friendly. And there is no need for any further post-treatment process steps.

This basic principle allows researchers at the INM to very individually apply conductor strips of different sizes to substrates such as glass or plastic. “There are three different options that we can use as required. “Writing” using a UV laser is particularly good for the first customized production and testing of a new conductor strip design, but this method is too time-consuming for mass production”, explains physicist de Oliveira.

Photomasks that are only UV-permeable at the desired positions can also be used for structuring. “The production of these masks is quite costly and has a high environmental impact. For a “semi-continuous process” they are particularly suitable for solid substrates such as glass”, says the materials expert, but they were not suitable for a potential roll-to-roll process because they are mainly composed of quartz glass and are not flexible.

The researchers are currently focusing their efforts on a third method using so-called transparent stamps. “These stamps mechanically displace the silver complex, and where there is no silver there is also no conductor strip”, in de Oliveira’s opinion. “So we can form structures measuring just a few micrometers. Since the stamps are made of a flexible polymer, we have here the possibility of arranging them on a roll. Because they are transparent, we are working on incorporating the UV source in the roll, so the first steps would be done for a roll-to-roll process”, the Head of the Program Division sums up. This has enabled conductor strip structures of different sizes to be produced on substrates such as polyethylene or polycarbonate film on a large scale.

Your expert:
Dr. Peter William de Oliveira
INM – Leibniz Institute for New Materials
Head Optical Materials
Phone: +49681-9300-148
peter.oliveira@inm-gmbh.de

INM conducts research and development to create new materials – for today, tomorrow and beyond. Chemists, physicists, biologists, materials scientists and engineers team up to focus on these essential questions: Which material properties are new, how can they be investigated and how can they be tailored for industrial applications in the future? Four research thrusts determine the current developments at INM: New materials for energy application, new concepts for medical surfaces, new surface materials for tribological applications and nano safety and nano bio. Research at INM is performed in three fields: Nanocomposite Technology, Interface Materials, and Bio Interfaces.
INM – Leibniz Institute for New Materials, situated in Saarbruecken, is an internationally leading centre for materials research. It is an institute of the Leibniz Association and has about 195 employees.

Dr. Carola Jung | idw - Informationsdienst Wissenschaft
Further information:
http://www.inm-gmbh.de

Further reports about: INM Leibniz-Institut Optical circuitry conductor glass materials microscopic steps structures substrates

More articles from Materials Sciences:

nachricht Epoxy compound gets a graphene bump
14.11.2018 | Rice University

nachricht Automated adhesive film placement and stringer integration for aircraft manufacture
15.11.2018 | Fraunhofer IFAM

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: UNH scientists help provide first-ever views of elusive energy explosion

Researchers at the University of New Hampshire have captured a difficult-to-view singular event involving "magnetic reconnection"--the process by which sparse particles and energy around Earth collide producing a quick but mighty explosion--in the Earth's magnetotail, the magnetic environment that trails behind the planet.

Magnetic reconnection has remained a bit of a mystery to scientists. They know it exists and have documented the effects that the energy explosions can...

Im Focus: A Chip with Blood Vessels

Biochips have been developed at TU Wien (Vienna), on which tissue can be produced and examined. This allows supplying the tissue with different substances in a very controlled way.

Cultivating human cells in the Petri dish is not a big challenge today. Producing artificial tissue, however, permeated by fine blood vessels, is a much more...

Im Focus: A Leap Into Quantum Technology

Faster and secure data communication: This is the goal of a new joint project involving physicists from the University of Würzburg. The German Federal Ministry of Education and Research funds the project with 14.8 million euro.

In our digital world data security and secure communication are becoming more and more important. Quantum communication is a promising approach to achieve...

Im Focus: Research icebreaker Polarstern begins the Antarctic season

What does it look like below the ice shelf of the calved massive iceberg A68?

On Saturday, 10 November 2018, the research icebreaker Polarstern will leave its homeport of Bremerhaven, bound for Cape Town, South Africa.

Im Focus: Penn engineers develop ultrathin, ultralight 'nanocardboard'

When choosing materials to make something, trade-offs need to be made between a host of properties, such as thickness, stiffness and weight. Depending on the application in question, finding just the right balance is the difference between success and failure

Now, a team of Penn Engineers has demonstrated a new material they call "nanocardboard," an ultrathin equivalent of corrugated paper cardboard. A square...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

“3rd Conference on Laser Polishing – LaP 2018” Attracts International Experts and Users

09.11.2018 | Event News

On the brain’s ability to find the right direction

06.11.2018 | Event News

European Space Talks: Weltraumschrott – eine Gefahr für die Gesellschaft?

23.10.2018 | Event News

 
Latest News

Purdue cancer identity technology makes it easier to find a tumor's 'address'

16.11.2018 | Health and Medicine

Good preparation is half the digestion

16.11.2018 | Life Sciences

Microscope measures muscle weakness

16.11.2018 | Life Sciences

VideoLinks
Science & Research
Overview of more VideoLinks >>>