Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Malaysian researchers create new durable wood-plastic composite material

10.10.2012
Researchers from the Universiti Teknologi MARA in Malaysia have created a new durable wood-plastic composite (WPC). Recent discoveries in the production of new materials have enabled researchers to develop new types of composite materials that perform better and are more durable.

Wood-plastic composites (WPCs) are one of the fastest growing construction components in the wood composites industry. Their popularity is due to low maintenance, high durability, and resistance to termites and other insect attacks. However their widespread usage has been limited due to their high cost in production and in some instances low strength.


Kenaf (Hibiscus cannabinus), is a plant in the Malvaceae family. Kenaf is cultivated for its fibre in India, Bangladesh, United States of America, Indonesia, Malaysia, South Africa, Viet Nam, Thailand, parts of Africa, and to a small extent in southeast Europe.

The present study focused on assessing the suitability of kenaf core fraction (about 65%of the whole stem of the plant) in powder form as filler material. Kenaf powder, processed from its core fibre, has been shown to offer one potential solution to the increasing scarcity of traditional filler materials. Kenaf stems contain two distinct fibre types, bast and core. Dosing with maleic-anhydride-modified polypropylene (MAPP) in the right amount displayed not only to bridge the interface between the ground kenaf core (GKC) and plastic in the present WPCs, improving stress transfer and increasing their strength and stiffness, but also allow a higher filler loading. Reducing the amount of plastic and increasing the amount of GKC, without sacrificing strength, stiffness or durability, would result in greener WPC products.

Researchers examined the possibility of replacing sawdust with GKC and measured the mechanical properties of the resulting composites. They also looked at the effect of increasing maleic-anhydride-modified polypropylene (MAPP) dosage. Material preparation included GKC drying followed by high intensity blending with polypropylene (PP), coupling agents (MAPP) pellets, and feeding this into a counter-rotating twin-screw extruder for compounding. Compounded blends were then fed to an injection-moulding machine to produce boards of dimensions 153mm x 153mm x 3mm. Specimens were cut from the boards for tensile and bending tests in five replicates. GKC formulation gave the highest average tensile strength, modulus of rupture and modulus of elasticity.

WPCs of polypropylene (PP) and ground kenaf core (GKC) fibre, dosed with maleic-anhydride-modified polypropylene (MAPP) in the right amount, was found not only to bridge the interface between the GKC and plastic, improving stress transfer and increasing their strength and stiffness, but also allow a higher filler loading of 65%. Reducing the amount of plastic and increasing the amount of GKC, without sacrificing strength, stiffness or durability, would result in greener WPC products. The researchers recommend that additional testing and extended research is necessary to investigate the strength of WPC on mechanical properties of modulus of elasticity (MOE) and modulus of rupture (MOR) by carrying out impact test and compressive test which could reveal new discoveries about high filler loading WPCs.

ARUAN EFENDY MOHD GHAZALI
aruan624@salam.uitm.edu.my
Ir. SHAHARIN HAMID
Ir. ABDUL HALIM ABDUL GHANI
Funding information
Excellence Fund, Research Management Institute (RMI) University Teknologi MARA, Malaysia.

Darmarajah Nadarajah | Research asia research news
Further information:
http://www.uitm.edu.my
http://www.researchsea.com

More articles from Materials Sciences:

nachricht Brilliant glow of paint-on semiconductors comes from ornate quantum physics
17.01.2019 | Georgia Institute of Technology

nachricht Viennese scientists develop promising new type of polymers
15.01.2019 | Vienna University of Technology

All articles from Materials Sciences >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Ultra ultrasound to transform new tech

World first experiments on sensor that may revolutionise everything from medical devices to unmanned vehicles

The new sensor - capable of detecting vibrations of living cells - may revolutionise everything from medical devices to unmanned vehicles.

Im Focus: Flying Optical Cats for Quantum Communication

Dead and alive at the same time? Researchers at the Max Planck Institute of Quantum Optics have implemented Erwin Schrödinger’s paradoxical gedanken experiment employing an entangled atom-light state.

In 1935 Erwin Schrödinger formulated a thought experiment designed to capture the paradoxical nature of quantum physics. The crucial element of this gedanken...

Im Focus: Nanocellulose for novel implants: Ears from the 3D-printer

Cellulose obtained from wood has amazing material properties. Empa researchers are now equipping the biodegradable material with additional functionalities to produce implants for cartilage diseases using 3D printing.

It all starts with an ear. Empa researcher Michael Hausmann removes the object shaped like a human ear from the 3D printer and explains:

Im Focus: Elucidating the Atomic Mechanism of Superlubricity

The phenomenon of so-called superlubricity is known, but so far the explanation at the atomic level has been missing: for example, how does extremely low friction occur in bearings? Researchers from the Fraunhofer Institutes IWM and IWS jointly deciphered a universal mechanism of superlubricity for certain diamond-like carbon layers in combination with organic lubricants. Based on this knowledge, it is now possible to formulate design rules for supra lubricating layer-lubricant combinations. The results are presented in an article in Nature Communications, volume 10.

One of the most important prerequisites for sustainable and environmentally friendly mobility is minimizing friction. Research and industry have been dedicated...

Im Focus: Mission completed – EU partners successfully test new technologies for space robots in Morocco

Just in time for Christmas, a Mars-analogue mission in Morocco, coordinated by the Robotics Innovation Center of the German Research Center for Artificial Intelligence (DFKI) as part of the SRC project FACILITATORS, has been successfully completed. SRC, the Strategic Research Cluster on Space Robotics Technologies, is a program of the European Union to support research and development in space technologies. From mid-November to mid-December 2018, a team of more than 30 scientists from 11 countries tested technologies for future exploration of Mars and Moon in the desert of the Maghreb state.

Close to the border with Algeria, the Erfoud region in Morocco – known to tourists for its impressive sand dunes – offered ideal conditions for the four-week...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

VideoLinks
Industry & Economy
Event News

Our digital society in 2040

16.01.2019 | Event News

11th International Symposium: “Advanced Battery Power – Kraftwerk Batterie” Aachen, 3-4 April 2019

14.01.2019 | Event News

ICTM Conference 2019: Digitization emerges as an engineering trend for turbomachinery construction

12.12.2018 | Event News

 
Latest News

A new twist on a mesmerizing story

17.01.2019 | Physics and Astronomy

Brilliant glow of paint-on semiconductors comes from ornate quantum physics

17.01.2019 | Materials Sciences

Drones shown to make traffic crash site assessments safer, faster and more accurate

17.01.2019 | Information Technology

VideoLinks
Science & Research
Overview of more VideoLinks >>>