Nanoparticle manufacturing, the production of material units less than 100 nanometers in size (100,000 times smaller than a marble), is proving the adage that "good things come in small packages." Today's engineered nanoparticles are integral components of everything from the quantum dot nanocrystals coloring the brilliant displays of state-of-the-art televisions to the miniscule bits of silver helping bandages protect against infection. However, commercial ventures seeking to profit from these tiny building blocks face quality control issues that, if unaddressed, can reduce efficiency, increase production costs and limit commercial impact of the products that incorporate them.
To help overcome these obstacles, the National Institute of Standards and Technology (NIST) and the nonprofit World Technology Evaluation Center (WTEC) advocate that nanoparticle researchers, manufacturers and administrators "connect the dots" by considering their shared challenges broadly and tackling them collectively rather than individually. This includes transferring knowledge across disciplines, coordinating actions between organizations and sharing resources to facilitate solutions.
This is an electron micrograph showing gallium arsenide nanoparticles of varying shapes and sizes. Such heterogeneity can increase costs and limit profits when making nanoparticles into products. A new NIST study recommends that researchers, manufacturers and administrators work together to solve this, and other common problems, in nanoparticle manufacturing.
Credit: A. Demotiere and E. Shevchenko/Argonne National Laboratory
The recommendations are presented in a new paper in the journal ACS Applied Nano Materials.
"We looked at the big picture of nanoparticle manufacturing to identify problems that are common for different materials, processes and applications," said NIST physical scientist Samuel Stavis, lead author of the paper. "Solving these problems could advance the entire enterprise."
The new paper provides a framework to better understand these issues. It is the culmination of a study initiated by a workshop organized by NIST that focused on the fundamental challenge of reducing or mitigating heterogeneity, the inadvertent variations in nanoparticle size, shape and other characteristics that occur during their manufacture.
"Heterogeneity can have significant consequences in nanoparticle manufacturing," said NIST chemical engineer and co-author Jeffrey Fagan.
In their paper, the authors noted that the most profitable innovations in nanoparticle manufacturing minimize heterogeneity during the early stages of the operation, reducing the need for subsequent processing. This decreases waste, simplifies characterization and improves the integration of nanoparticles into products, all of which save money.
The authors illustrated the point by comparing the production of gold nanoparticles and carbon nanotubes. For gold, they stated, the initial synthesis costs can be high, but the similarity of the nanoparticles produced requires less purification and characterization. Therefore, they can be made into a variety of products, such as sensors, at relatively low costs.
In contrast, the more heterogeneous carbon nanotubes are less expensive to synthesize but require more processing to yield those with desired properties. The added costs during manufacturing currently make nanotubes only practical for high-value applications such as digital logic devices.
"Although these nanoparticles and their end products are very different, the stakeholders in their manufacture can learn much from each other's best practices," said NIST materials scientist and co-author J. Alexander Liddle. "By sharing knowledge, they might be able to improve both seemingly disparate operations."
Finding ways like this to connect the dots, the authors said, is critically important for new ventures seeking to transfer nanoparticle technologies from laboratory to market.
"Nanoparticle manufacturing can become so costly that funding expires before the end product can be commercialized," said WTEC nanotechnology consultant and co-author Michael Stopa. "In our paper, we outlined several opportunities for improving the odds that new ventures will survive their journeys through this technology transfer 'valley of death.'"
Finally, the authors considered how manufacturing challenges and innovations are affecting the ever-growing number of applications for nanoparticles, including those in the areas of electronics, energy, health care and materials.
Paper: S.M. Stavis, J.A. Fagan, M. Stopa and J.A. Liddle. Nanoparticle manufacturing--heterogeneity through processes to products. ACS Applied Nano Materials, August 2018. DOI: 10.1021/acsanm.8b01239
Michael E. Newman | EurekAlert!
To improve auto coatings, new tests do more than scratch the surface
21.09.2018 | National Institute of Standards and Technology (NIST)
World's first passive anti-frosting surface fights ice with ice
18.09.2018 | Virginia Tech
The building blocks of matter in our universe were formed in the first 10 microseconds of its existence, according to the currently accepted scientific picture. After the Big Bang about 13.7 billion years ago, matter consisted mainly of quarks and gluons, two types of elementary particles whose interactions are governed by quantum chromodynamics (QCD), the theory of strong interaction. In the early universe, these particles moved (nearly) freely in a quark-gluon plasma.
This is a joint press release of University Muenster and Heidelberg as well as the GSI Helmholtzzentrum für Schwerionenforschung in Darmstadt.
Then, in a phase transition, they combined and formed hadrons, among them the building blocks of atomic nuclei, protons and neutrons. In the current issue of...
Thin-film solar cells made of crystalline silicon are inexpensive and achieve efficiencies of a good 14 percent. However, they could do even better if their shiny surfaces reflected less light. A team led by Prof. Christiane Becker from the Helmholtz-Zentrum Berlin (HZB) has now patented a sophisticated new solution to this problem.
"It is not enough simply to bring more light into the cell," says Christiane Becker. Such surface structures can even ultimately reduce the efficiency by...
A study in the journal Bulletin of Marine Science describes a new, blood-red species of octocoral found in Panama. The species in the genus Thesea was discovered in the threatened low-light reef environment on Hannibal Bank, 60 kilometers off mainland Pacific Panama, by researchers at the Smithsonian Tropical Research Institute in Panama (STRI) and the Centro de Investigación en Ciencias del Mar y Limnología (CIMAR) at the University of Costa Rica.
Scientists established the new species, Thesea dalioi, by comparing its physical traits, such as branch thickness and the bright red colony color, with the...
Scientists have succeeded in observing the first long-distance transfer of information in a magnetic group of materials known as antiferromagnets.
An international team of researchers has mapped Nemo's genome, providing the research community with an invaluable resource to decode the response of fish to...
03.09.2018 | Event News
27.08.2018 | Event News
17.08.2018 | Event News
21.09.2018 | Trade Fair News
21.09.2018 | Earth Sciences
21.09.2018 | Health and Medicine