Scalable and cost-effective manufacturing of thin film devices
Engineers at Rutgers University-New Brunswick and Oregon State University are developing a new method of processing nanomaterials that could lead to faster and cheaper manufacturing of flexible thin film devices - from touch screens to window coatings, according to a new study.
Spherical silver nanoparticles and nanowires after being fused by intense pulses of light.
Credit: Rajiv Malhotra/Rutgers University-New Brunswick
The "intense pulsed light sintering" method uses high-energy light over an area nearly 7,000 times larger than a laser to fuse nanomaterials in seconds. Nanomaterials are materials characterized by their tiny size, measured in nanometers. A nanometer is one millionth of a millimeter, or about 100,000 times smaller than the diameter of a human hair.
The existing method of pulsed light fusion uses temperatures of around 250 degrees Celsius (482 degrees Fahrenheit) to fuse silver nanospheres into structures that conduct electricity. But the new study, published in RSC Advances and led by Rutgers School of Engineering doctoral student Michael Dexter, showed that fusion at 150 degrees Celsius (302 degrees Fahrenheit) works well while retaining the conductivity of the fused silver nanomaterials.
The engineers' achievement started with silver nanomaterials of different shapes: long, thin rods called nanowires in addition to nanospheres. The sharp reduction in temperature needed for fusion makes it possible to use low-cost, temperature-sensitive plastic substrates like polyethylene terephthalate (PET) and polycarbonate in flexible devices, without damaging them.
"Pulsed light sintering of nanomaterials enables really fast manufacturing of flexible devices for economies of scale," said Rajiv Malhotra, the study's senior author and assistant professor in the Department of Mechanical and Aerospace Engineering at Rutgers-New Brunswick. "Our innovation extends this capability by allowing cheaper temperature-sensitive substrates to be used."
Fused silver nanomaterials are used to conduct electricity in devices such as radio-frequency identification (RFID) tags, display devices and solar cells. Flexible forms of these products rely on fusion of conductive nanomaterials on flexible substrates, or platforms, such as plastics and other polymers.
"The next step is to see whether other nanomaterial shapes, including flat flakes and triangles, will drive fusion temperatures even lower," Malhotra said.
In another study, published in Scientific Reports, the Rutgers and Oregon State engineers demonstrated pulsed light sintering of copper sulfide nanoparticles, a semiconductor, to make films less than 100 nanometers thick.
"We were able to perform this fusion in two to seven seconds compared with the minutes to hours it normally takes now," said Malhotra, the study's senior author. "We also showed how to use the pulsed light fusion process to control the electrical and optical properties of the film."
Their discovery could speed up the manufacturing of copper sulfide thin films used in window coatings that control solar infrared light, transistors and switches, according to the study. This work was funded by the National Science Foundation and The Walmart Manufacturing Innovation Foundation.
Todd B. Bates | EurekAlert!
Fracking prompts global spike in atmospheric methane
14.08.2019 | European Geosciences Union
Virtual treasure hunt shows brain maps time sequence of memories
06.08.2019 | Max-Planck-Institut für Kognitions- und Neurowissenschaften
Theoretical physicists at Trinity College Dublin are among an international collaboration that has built the world's smallest engine - which, as a single calcium ion, is approximately ten billion times smaller than a car engine.
Work performed by Professor John Goold's QuSys group in Trinity's School of Physics describes the science behind this tiny motor.
Together with the University of Innsbruck, the ETH Zurich and Interactive Fully Electrical Vehicles SRL, Infineon Austria is researching specific questions on the commercial use of quantum computers. With new innovations in design and manufacturing, the partners from universities and industry want to develop affordable components for quantum computers.
Ion traps have proven to be a very successful technology for the control and manipulation of quantum particles. Today, they form the heart of the first...
Experimental progress towards engineering quantized gauge fields coupled to ultracold matter promises a versatile platform to tackle problems ranging from condensed-matter to high-energy physics
The interaction between fields and matter is a recurring theme throughout physics. Classical cases such as the trajectories of one celestial body moving in the...
Soft robots have a distinct advantage over their rigid forebears: they can adapt to complex environments, handle fragile objects and interact safely with humans. Made from silicone, rubber or other stretchable polymers, they are ideal for use in rehabilitation exoskeletons and robotic clothing. Soft bio-inspired robots could one day be deployed to explore remote or dangerous environments.
Most soft robots are actuated by rigid, noisy pumps that push fluids into the machines' moving parts. Because they are connected to these bulky pumps by tubes,...
Researchers at TU Graz are working together with European partners on new possibilities of measuring vehicle emissions.
Today, air pollution is one of the biggest challenges facing European cities. As part of the Horizon 2020 research project CARES (City Air Remote Emission...
16.08.2019 | Event News
14.08.2019 | Event News
12.08.2019 | Event News
22.08.2019 | Life Sciences
22.08.2019 | Physics and Astronomy
22.08.2019 | Physics and Astronomy