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Better and faster machines through automation technology

There is hardly any industry that does not rely on machines. Machines with automation technology and test and measurement technology are used in the metal industry as well as by textile manufacturers.

No machines without automation technology

Automation technology allows machines to carry out certain work processes on their own. This saves the owner of the company not only time, but over the long term also money since fewer employees are needed. When machines employ a high level of automation technology, the degree of automation is perceptible. These processes still need people to monitor the machines and replenish the supplies. The finished products also have to be transported by hand. Automation technology achieves its goal more effectively through innovations that stem from electronics research. Although problems are solved much easier with automation technology, workers who monitor the machines face more difficult tasks. They must learn a variety of requirements by heart and always be in a position to intervene in the automation technology of the machines.

Even automation technology has its limits

The limits of automation technology were once readily apparent. Large machines were the only benefactors of automation technology and test and measurement technology. Automation technology can meanwhile be used inlarge, medium and small scale machines . Today, the limits of automation technology have more to do with whether the automation technology and test and measurement technology will pay off. If the automation technology is deployed to produce only a single component instead of thousands, then it becomes a question of the return on the investment.

Many things can be calculated and accomplished through test and measurement technology

In machines, test and measurement technology involves not only methods, but also equipment, which are used to determine a variety of values. With test and measurement technology, machine values such as pressure, length, time and temperature become visible and easy to understand.

Automation technology in machines - technologies that work hand in hand

Test and measurement technology would hardly function by itself in machine engineering were it not for control technology and automation technology. Production engineering is a good example of how test and measurement technology works alongside these other two technologies. That basically means that test and measurement technology is already being used together with automation technology in machine engineering.

Achieving the goal through various fields of test and measurement technology

Test and measurement technology involves not just one, but several interdependent fields. If engineers fail to enhance current test and measurement systems and methods, advances in test and measurement technology will come to a halt. Miniaturization, modeling and capturing methods are also helping to keep test and measurement methods on the leading edge. In the area of test and measurement technologies, especially test and measurement technology in machines, the focus is always on alignment and adjustment. When machines do not meet the desired goal, improperly calibrated test and measurement technology could be the cause. Test and measurement technology and machines are used together mainly in the area of production engineering. The underlying standards for test and measurement technology are not uniformly interpreted in every country. Germany, for instance, relies on the DIN 1913 standard, which sets the guidelines for test and measurement technology. In contrast, Austria uses OENORM M 1330, where the OE in front of the designator stands for Austria.

Automation technology is therefore a vital element of test and measurement technology and vice versa.

Machine Engineering

Machine engineering is one of Germany's key industries. The importance of this segment has led to the creation of new university degree programs in fields such as production and logistics, process engineering, vehicle/automotive engineering, production engineering and aerospace engineering among others.

innovations-report offers informative reports and articles covering technologies such as automation, motion, power train, energy, conveyor, plastics, lightweight construction, logistics/warehousing, measurement systems, machine tools and control engineering.

Latest News:

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MICO Generators from eldec: Full hardness and short processes for the tool and mold making industry

Tool and mold making professionals routinely face many challenges unique to their industry. In order to ensure the stability of the tools produced, very hard grades of steel are required, however, specialists must also be able to precisely shape this material for use in creating demanding components for things such as car body manufacturing. In other words, quality in the toolmaking process has an enormous impact on quality in automobile manufacturing. It is clear that under these conditions the final surface hardness of the tools is essential, and additional hardening of the cutting edges is usually necessary. The production planners at Werkzeugbau Laichingen, in Ulm, Germany, have been relying on technology from eldec: Their cutting edges are hardened by mobile and robust MICO generators. This flexible technology significantly decreases and simplifies the production process.

Experts often describe toolmaking as a link between development and production with a considerable impact on the industrial value added. This is why the...

22.11.2016 | nachricht Read more

Laser-additive manufacturing paves the way to Industry 4.0

On November 09th, 2016, already for the third time, the Laser Zentrum Hannover e.V. (LZH) and NiedersachsenMetall invited small and medium-sized enterprises (SMEs) to attend the Innovation Day Laser Technology at LZH. About 100 guests informed themselves about the state-of-the-art as well as the application and market potential of the focus topic “Laser Additive Manufacturing”.

„Are we ready for implementing Industry 4.0?“, asked Dr. Volker Schmidt, CEO of NiedersachsenMetall and Chairman of the Industrial Board of the LZH, the...

14.11.2016 | nachricht Read more

Process-Integrated Inspection for Ultrasound-Supported Friction Stir Welding of Metal Hybrid-Joints

Ever faster, ever lighter, ever increasing energy efficiency: Lightweight construction is one of the key technologies of today’s industrial production. By now, saving of weight, material and energy applies across industries while taking account of the entire product life cycle. In this manner the realization of innovative lightweight structures as well as the combination of dissimilar materials play an essential and mandatory role to meet the divergent requirements, components are expected to fulfill. Hence joining technologies are of crucial importance for any kind of goal-driven lightweight construction.

Fraunhofer IZFP researchers aim for process-integrated inspection of the error-prone seam zones of friction stir welded components. In doing so, they...

27.09.2016 | nachricht Read more

Lightweight robots in manual assembly

Study rounds up initial experiences from companies using the technology

What is the current state of cage-free robot technology in German industry? This was the question Fraunhofer IAO investigated in the study “Lightweight robots...

13.09.2016 | nachricht Read more

High-purity plastic parts: the search for inclusions

The OPtima research project is aimed at improving the manufacture of plastic components for semiconductor machines.

Semiconductor machines and plastic parts

25.07.2016 | nachricht Read more

Modular Prototype Production with Lasers Enables Faster Gas Turbine Development

The long lead time of turbine blades and vanes presents a big challenge to the validation of new part designs in engine tests. Conventional vane production through casting is unsuited for the fast iteration cycles required today in the development of hot path components. In a joint project, Siemens and the Fraunhofer Institute for Laser Technology ILT have now developed a faster production process based on selective laser melting (SLM). Components are manufactured in a modular way in the new process chain, resulting in additional benefits.

Last year, Siemens commissioned its Clean Energy Center, a new combustion test center in Ludwigsfelde near Berlin. The center plays a major role in developing...

06.07.2016 | nachricht Read more

New options for high-strength fibre ropes

The new rope end connection made of plastic is the result from six years of research conducted by the University of Stuttgart. The cover for high-strength fibre ropes is now ready to be put on the market, a prototype is already in use. Its inventors are now looking for appropriate partners in industry.

Lightweight, inexpensive and extremely durable: The novel rope end connection for 4 to 96 mm strong fibre ropes can be subjected to extremely high tensile...

17.06.2016 | nachricht Read more

Highest measurement speed and flexibility due to automated ultrasonic testing

The Fraunhofer Institute for Ceramic Technologies and Systems IKTS develops application-specific solutions for ultrasonic testing. The systems of PCUS® pro family range from simple manual testing to fully automated ultrasonic testing. At the World Conference on Non-Destructive Testing (WCNDT) researchers of Fraunhofer IKTS present the new development PCUS® pro Array II, which is optimized for fast automated testing in metal processing as well as in the fields of railway and automotive, power plant or wind power technology.

PCUS® pro is the ultrasonic platform developed at Fraunhofer IKTS. For years, it has been known for highest reliability, high test speed and adaptability to...

03.06.2016 | nachricht Read more

Locating natural resources in the deep sea – easily and eco-friendly

Locating natural resources at the sea ground so far involves high costs. To reduce these, the Laser Development and Material and Processes departments at the LZH, together with eight European partners, work on developing a laser-based, autonomous system until 2020. This system shall detect soil samples, such as manganese nodules, and analyze the material composition of the specimen directly on the deep sea ground.

Locating natural resources at the sea ground so far involves high costs. To reduce these, the Laser Development and Material and Processes departments at the...

25.04.2016 | nachricht Read more

Aachen Center for Additive Manufacturing

The Aachen Center for Additive Manufacturing (ACAM) was founded in 2015 by a number of the city’s institutes and technology-oriented enterprises, and its network concept has really caught on. Even at this set-up stage, companies from Germany, Austria, Japan and Switzerland have already decided to participate. At the first meeting of partners, they joined representatives of the six institutes and campus-based enterprises involved in the ACAM network in approving an ambitious program for 2016: six research projects and twelve seminars.

Tremendous reception by industry

05.04.2016 | nachricht Read more
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Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Researchers watch quantum knots untie

After first reporting the existence of quantum knots, Aalto University & Amherst College researchers now report how the knots behave

A quantum gas can be tied into knots using magnetic fields. Our researchers were the first to produce these knots as part of a collaboration between Aalto...

Im Focus: A cavity leads to a strong interaction between light and matter

Researchers have succeeded in creating an efficient quantum-mechanical light-matter interface using a microscopic cavity. Within this cavity, a single photon is emitted and absorbed up to 10 times by an artificial atom. This opens up new prospects for quantum technology, report physicists at the University of Basel and Ruhr-University Bochum in the journal Nature.

Quantum physics describes photons as light particles. Achieving an interaction between a single photon and a single atom is a huge challenge due to the tiny...

Im Focus: Solving the mystery of quantum light in thin layers

A very special kind of light is emitted by tungsten diselenide layers. The reason for this has been unclear. Now an explanation has been found at TU Wien (Vienna)

It is an exotic phenomenon that nobody was able to explain for years: when energy is supplied to a thin layer of the material tungsten diselenide, it begins to...

Im Focus: An ultrafast glimpse of the photochemistry of the atmosphere

Researchers at Ludwig-Maximilians-Universitaet (LMU) in Munich have explored the initial consequences of the interaction of light with molecules on the surface of nanoscopic aerosols.

The nanocosmos is constantly in motion. All natural processes are ultimately determined by the interplay between radiation and matter. Light strikes particles...

Im Focus: Shaping nanoparticles for improved quantum information technology

Particles that are mere nanometers in size are at the forefront of scientific research today. They come in many different shapes: rods, spheres, cubes, vesicles, S-shaped worms and even donut-like rings. What makes them worthy of scientific study is that, being so tiny, they exhibit quantum mechanical properties not possible with larger objects.

Researchers at the Center for Nanoscale Materials (CNM), a U.S. Department of Energy (DOE) Office of Science User Facility located at DOE's Argonne National...

All Focus news of the innovation-report >>>

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