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Better and faster machines through automation technology

There is hardly any industry that does not rely on machines. Machines with automation technology and test and measurement technology are used in the metal industry as well as by textile manufacturers.

No machines without automation technology

Automation technology allows machines to carry out certain work processes on their own. This saves the owner of the company not only time, but over the long term also money since fewer employees are needed. When machines employ a high level of automation technology, the degree of automation is perceptible. These processes still need people to monitor the machines and replenish the supplies. The finished products also have to be transported by hand. Automation technology achieves its goal more effectively through innovations that stem from electronics research. Although problems are solved much easier with automation technology, workers who monitor the machines face more difficult tasks. They must learn a variety of requirements by heart and always be in a position to intervene in the automation technology of the machines.

Even automation technology has its limits

The limits of automation technology were once readily apparent. Large machines were the only benefactors of automation technology and test and measurement technology. Automation technology can meanwhile be used inlarge, medium and small scale machines . Today, the limits of automation technology have more to do with whether the automation technology and test and measurement technology will pay off. If the automation technology is deployed to produce only a single component instead of thousands, then it becomes a question of the return on the investment.

Many things can be calculated and accomplished through test and measurement technology

In machines, test and measurement technology involves not only methods, but also equipment, which are used to determine a variety of values. With test and measurement technology, machine values such as pressure, length, time and temperature become visible and easy to understand.

Automation technology in machines - technologies that work hand in hand

Test and measurement technology would hardly function by itself in machine engineering were it not for control technology and automation technology. Production engineering is a good example of how test and measurement technology works alongside these other two technologies. That basically means that test and measurement technology is already being used together with automation technology in machine engineering.

Achieving the goal through various fields of test and measurement technology

Test and measurement technology involves not just one, but several interdependent fields. If engineers fail to enhance current test and measurement systems and methods, advances in test and measurement technology will come to a halt. Miniaturization, modeling and capturing methods are also helping to keep test and measurement methods on the leading edge. In the area of test and measurement technologies, especially test and measurement technology in machines, the focus is always on alignment and adjustment. When machines do not meet the desired goal, improperly calibrated test and measurement technology could be the cause. Test and measurement technology and machines are used together mainly in the area of production engineering. The underlying standards for test and measurement technology are not uniformly interpreted in every country. Germany, for instance, relies on the DIN 1913 standard, which sets the guidelines for test and measurement technology. In contrast, Austria uses OENORM M 1330, where the OE in front of the designator stands for Austria.

Automation technology is therefore a vital element of test and measurement technology and vice versa.

Machine Engineering

Machine engineering is one of Germany's key industries. The importance of this segment has led to the creation of new university degree programs in fields such as production and logistics, process engineering, vehicle/automotive engineering, production engineering and aerospace engineering among others.

innovations-report offers informative reports and articles covering technologies such as automation, motion, power train, energy, conveyor, plastics, lightweight construction, logistics/warehousing, measurement systems, machine tools and control engineering.

Latest News:

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It Takes Two: Structuring Metal Surfaces Efficiently with Lasers

In the automotive industry, more and more surfaces are getting a microstructure treatment. Whether they are added to cylinders or dashboards, functional surfaces are all the rage. Able to offer virtually unlimited precision, lasers are the right tool for the job. To ensure that productivity matches precision, development is under way on a machine that will be able to efficiently process even large surfaces thanks to a combination of two different pulse types.

In the automotive industry, more and more surfaces are getting a microstructure treatment. Whether they are added to cylinders or dashboards, functional...

15.03.2017 | nachricht Read more

FOSA LabX 330 Glass – Coating Flexible Glass in a Roll-to-Roll Process

The Fraunhofer Institute for Organic Electronics, Electron Beam and Plasma Technology FEP and VON ARDENNE will intensify their cooperation in the field of the coating of flexible glass. Due to its properties, this new material is ideally suited as a substrate for various applications in flexible electronics. Since October 2016, the two partners have been operating the roll-to-roll coating system FOSA LabX 330 Glass together.

The Fraunhofer Institute for Organic Electronics, Electron Beam and Plasma Technology FEP and VON ARDENNE will intensify their cooperation in the field of the...

07.03.2017 | nachricht Read more

Fraunhofer IWS Dresden collaborates with a strong research partner in Singapore

The Fraunhofer IWS Dresden and the Singapore Institute of Manufacturing Technology (SIMTech) have signed a memorandum of understanding for international collaboration in the fields of laser-based additive manufacturing and diamond-like hard coating technology.

SIMTech is a research institute under Singapore’s Agency for Science, Technology and Research (A*STAR). The collaboration between Fraunhofer IWS and SIMTech...

15.02.2017 | nachricht Read more

Russian researchers developed high-pressure natural gas operating turbine-generator

Scientists of Peter the Great St. Petersburg Polytechnic University (SPbPU) developed turbo expander electric generator operating on high-pressure natural gas.

Scientists of Peter the Great St. Petersburg Polytechnic University (SPbPU) developed turbo expander electric generator operating on high-pressure natural gas....

06.02.2017 | nachricht Read more

“Additive Manufacturing” speeds up

Empa offers Switzerland a platform to exchange information and knowhow in the field of Additive Manufacturing: During a technology briefing held at Empa Academy on January 18, experts from industry and research learned about the latest developments in this pioneering technology, which is also extremely important from an economic perspective.

Empa’s latest technology briefing just goes to show how important Additive Manufacturing (AM) is set to become for Switzerland: Over 150 people from industry...

31.01.2017 | nachricht Read more

Fraunhofer Institutes develop non-destructive quality test for hybrid cast components

Lightweight design is increasingly applying trend-setting hybrid structures made of fiber composite materials and lightweight metal alloys, combining the advantages of both types of materials in hybrid construction techniques. In the current state of the art, the joints are bonded or riveted. In recent years at Fraunhofer IFAM, a new type of joining technology has been developed for various types of hybrid joints in high pressure die casting. In comparison with conventional joining techniques, the cast parts have advantages in package size, lower weight, and galvanic isolation.

Lightweight design is increasingly applying trend-setting hybrid structures made of fiber composite materials and lightweight metal alloys, combining the...

30.01.2017 | nachricht Read more

Satellite-based Laser Measurement Technology against Climate Change

In the last few years, the Fraunhofer Institute for Laser Technology ILT has been developing satellite-based laser beam sources for climate research. The project »ALISE« (Diode-pumped Alexandrite Laser Instrument for next generation Satellite-based Earth observation) started in August 2016 and will run until July 2018. In cooperation with the Leibniz Institute for Atmospheric Physics (IAP) and Airbus Defence & Space, the Fraunhofer ILT will be investigating the technical feasibility and the possible applications of a novel laser system for satellite-based observation of the world's climate.

The fight against global climate change poses one of the greatest challenges of the coming decades. To develop effective measures against global warming,...

17.01.2017 | nachricht Read more

LZH optimizes laser-based CFRP reworking for the aircraft industry

To be able to rework aircraft components made of carbon-fiber reinforced plastics (CFRP) more efficiently in the future, the Laser Zentrum Hannover e.V. (LZH) has started the joint research project ReWork together with the INVENT GmbH, OWITA GmbH und Precitec Optronik GmbH. The aim of the project is to develop a reliable process for thin-walled and complex CFRP components.

Today, many aircraft components are made of the lightweight material CFRP. Advantages of this material are the low weight and the high stability.

24.11.2016 | nachricht Read more

eldec generators CUSTOM LINE: Customized energy source for perfect induction heating

“Customized” is the key word when it comes to delivering a perfect production solution in plant and machinery manufacture. Each technology is to a large extent individually tailored to the customer's environment, guaranteeing a highly efficient, optimally configured process. Induction heating, especially, is one technology that must be “customized”, because the quality of the procedure depends on a whole range of very specific details in the user's application. The generator, being the energy source, plays an important role in this, as the experts at EMAG subsidiary eldec, based in Dornstetten, Germany, know very well. They have been developing a wide variety of generators for more than 30 years, including many customized models in their CUSTOM LINE. Their approach is to engineer all the resonant-circuit components in conjunction with the control architecture to form a customized product, which provides induction heating with high efficiency, controlled application of energy, and stable processes. In order to make this process successful, close collaboration with the customer is required throughout the entire development process of the generator.

There are many possible application areas for induction hardening technologies. This efficient technique is used in the manufacture of plant and machinery, in...

23.11.2016 | nachricht Read more

MICO Generators from eldec: Full hardness and short processes for the tool and mold making industry

Tool and mold making professionals routinely face many challenges unique to their industry. In order to ensure the stability of the tools produced, very hard grades of steel are required, however, specialists must also be able to precisely shape this material for use in creating demanding components for things such as car body manufacturing. In other words, quality in the toolmaking process has an enormous impact on quality in automobile manufacturing. It is clear that under these conditions the final surface hardness of the tools is essential, and additional hardening of the cutting edges is usually necessary. The production planners at Werkzeugbau Laichingen, in Ulm, Germany, have been relying on technology from eldec: Their cutting edges are hardened by mobile and robust MICO generators. This flexible technology significantly decreases and simplifies the production process.

Experts often describe toolmaking as a link between development and production with a considerable impact on the industrial value added. This is why the...

22.11.2016 | nachricht Read more
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Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: The working of a molecular string phone

Researchers from the Department of Atomically Resolved Dynamics of the Max Planck Institute for the Structure and Dynamics of Matter (MPSD) at the Center for Free-Electron Laser Science in Hamburg, the University of Potsdam (both in Germany) and the University of Toronto (Canada) have pieced together a detailed time-lapse movie revealing all the major steps during the catalytic cycle of an enzyme. Surprisingly, the communication between the protein units is accomplished via a water-network akin to a string telephone. This communication is aligned with a ‘breathing’ motion, that is the expansion and contraction of the protein.

This time-lapse sequence of structures reveals dynamic motions as a fundamental element in the molecular foundations of biology.

Im Focus: Milestones on the Way to the Nuclear Clock

Two research teams have succeeded simultaneously in measuring the long-sought Thorium nuclear transition, which enables extremely precise nuclear clocks. TU Wien (Vienna) is part of both teams.

If you want to build the most accurate clock in the world, you need something that "ticks" very fast and extremely precise. In an atomic clock, electrons are...

Im Focus: Graphene sets the stage for the next generation of THz astronomy detectors

Researchers from Chalmers University of Technology have demonstrated a detector made from graphene that could revolutionize the sensors used in next-generation space telescopes. The findings were recently published in the scientific journal Nature Astronomy.

Beyond superconductors, there are few materials that can fulfill the requirements needed for making ultra-sensitive and fast terahertz (THz) detectors for...

Im Focus: Physicists from Stuttgart prove the existence of a supersolid state of matte

A supersolid is a state of matter that can be described in simplified terms as being solid and liquid at the same time. In recent years, extensive efforts have been devoted to the detection of this exotic quantum matter. A research team led by Tilman Pfau and Tim Langen at the 5th Institute of Physics of the University of Stuttgart has succeeded in proving experimentally that the long-sought supersolid state of matter exists. The researchers report their results in Nature magazine.

In our everyday lives, we are familiar with matter existing in three different states: solid, liquid, or gas. However, if matter is cooled down to extremely...

Im Focus: World record for tandem perovskite-CIGS solar cell

A team headed by Prof. Steve Albrecht from the HZB will present a new world-record tandem solar cell at EU PVSEC, the world's largest international photovoltaic and solar energy conference and exhibition, in Marseille, France on September 11, 2019. This tandem solar cell combines the semiconducting materials perovskite and CIGS and achieves a certified efficiency of 23.26 per cent. One reason for this success lies in the cell’s intermediate layer of organic molecules: they self-organise to cover even rough semiconductor surfaces. Two patents have been filed for these layers.

Perovskite-based solar cells have experienced an incredibly rapid increase in efficiency over the last ten years. The combination of perovskites with classical...

All Focus news of the innovation-report >>>

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