There is hardly any industry that does not rely on machines. Machines with automation technology and test and measurement technology are used in the metal industry as well as by textile manufacturers.
Automation technology allows machines to carry out certain work processes on their own. This saves the owner of the company not only time, but over the long term also money since fewer employees are needed. When machines employ a high level of automation technology, the degree of automation is perceptible. These processes still need people to monitor the machines and replenish the supplies. The finished products also have to be transported by hand. Automation technology achieves its goal more effectively through innovations that stem from electronics research. Although problems are solved much easier with automation technology, workers who monitor the machines face more difficult tasks. They must learn a variety of requirements by heart and always be in a position to intervene in the automation technology of the machines.
The limits of automation technology were once readily apparent. Large machines were the only benefactors of automation technology and test and measurement technology. Automation technology can meanwhile be used inlarge, medium and small scale machines . Today, the limits of automation technology have more to do with whether the automation technology and test and measurement technology will pay off. If the automation technology is deployed to produce only a single component instead of thousands, then it becomes a question of the return on the investment.
In machines, test and measurement technology involves not only methods, but also equipment, which are used to determine a variety of values. With test and measurement technology, machine values such as pressure, length, time and temperature become visible and easy to understand.
Test and measurement technology would hardly function by itself in machine engineering were it not for control technology and automation technology. Production engineering is a good example of how test and measurement technology works alongside these other two technologies. That basically means that test and measurement technology is already being used together with automation technology in machine engineering.
Test and measurement technology involves not just one, but several interdependent fields. If engineers fail to enhance current test and measurement systems and methods, advances in test and measurement technology will come to a halt. Miniaturization, modeling and capturing methods are also helping to keep test and measurement methods on the leading edge. In the area of test and measurement technologies, especially test and measurement technology in machines, the focus is always on alignment and adjustment. When machines do not meet the desired goal, improperly calibrated test and measurement technology could be the cause. Test and measurement technology and machines are used together mainly in the area of production engineering. The underlying standards for test and measurement technology are not uniformly interpreted in every country. Germany, for instance, relies on the DIN 1913 standard, which sets the guidelines for test and measurement technology. In contrast, Austria uses OENORM M 1330, where the OE in front of the designator stands for Austria.
Automation technology is therefore a vital element of test and measurement technology and vice versa.
Machine engineering is one of Germany's key industries. The importance of this segment has led to the creation of new university degree programs in fields such as production and logistics, process engineering, vehicle/automotive engineering, production engineering and aerospace engineering among others.
innovations-report offers informative reports and articles covering technologies such as automation, motion, power train, energy, conveyor, plastics, lightweight construction, logistics/warehousing, measurement systems, machine tools and control engineering.
To be able to rework aircraft components made of carbon-fiber reinforced plastics (CFRP) more efficiently in the future, the Laser Zentrum Hannover e.V. (LZH) has started the joint research project ReWork together with the INVENT GmbH, OWITA GmbH und Precitec Optronik GmbH. The aim of the project is to develop a reliable process for thin-walled and complex CFRP components.
Today, many aircraft components are made of the lightweight material CFRP. Advantages of this material are the low weight and the high stability.24.11.2016 | Read more
“Customized” is the key word when it comes to delivering a perfect production solution in plant and machinery manufacture. Each technology is to a large extent individually tailored to the customer's environment, guaranteeing a highly efficient, optimally configured process. Induction heating, especially, is one technology that must be “customized”, because the quality of the procedure depends on a whole range of very specific details in the user's application. The generator, being the energy source, plays an important role in this, as the experts at EMAG subsidiary eldec, based in Dornstetten, Germany, know very well. They have been developing a wide variety of generators for more than 30 years, including many customized models in their CUSTOM LINE. Their approach is to engineer all the resonant-circuit components in conjunction with the control architecture to form a customized product, which provides induction heating with high efficiency, controlled application of energy, and stable processes. In order to make this process successful, close collaboration with the customer is required throughout the entire development process of the generator.
There are many possible application areas for induction hardening technologies. This efficient technique is used in the manufacture of plant and machinery, in...23.11.2016 | Read more
Tool and mold making professionals routinely face many challenges unique to their industry. In order to ensure the stability of the tools produced, very hard grades of steel are required, however, specialists must also be able to precisely shape this material for use in creating demanding components for things such as car body manufacturing. In other words, quality in the toolmaking process has an enormous impact on quality in automobile manufacturing. It is clear that under these conditions the final surface hardness of the tools is essential, and additional hardening of the cutting edges is usually necessary. The production planners at Werkzeugbau Laichingen, in Ulm, Germany, have been relying on technology from eldec: Their cutting edges are hardened by mobile and robust MICO generators. This flexible technology significantly decreases and simplifies the production process.
Experts often describe toolmaking as a link between development and production with a considerable impact on the industrial value added. This is why the...22.11.2016 | Read more
On November 09th, 2016, already for the third time, the Laser Zentrum Hannover e.V. (LZH) and NiedersachsenMetall invited small and medium-sized enterprises (SMEs) to attend the Innovation Day Laser Technology at LZH. About 100 guests informed themselves about the state-of-the-art as well as the application and market potential of the focus topic “Laser Additive Manufacturing”.
„Are we ready for implementing Industry 4.0?“, asked Dr. Volker Schmidt, CEO of NiedersachsenMetall and Chairman of the Industrial Board of the LZH, the...14.11.2016 | Read more
Ever faster, ever lighter, ever increasing energy efficiency: Lightweight construction is one of the key technologies of today’s industrial production. By now, saving of weight, material and energy applies across industries while taking account of the entire product life cycle. In this manner the realization of innovative lightweight structures as well as the combination of dissimilar materials play an essential and mandatory role to meet the divergent requirements, components are expected to fulfill. Hence joining technologies are of crucial importance for any kind of goal-driven lightweight construction.
Fraunhofer IZFP researchers aim for process-integrated inspection of the error-prone seam zones of friction stir welded components. In doing so, they...27.09.2016 | Read more
Study rounds up initial experiences from companies using the technology
What is the current state of cage-free robot technology in German industry? This was the question Fraunhofer IAO investigated in the study “Lightweight robots...13.09.2016 | Read more
The OPtima research project is aimed at improving the manufacture of plastic components for semiconductor machines.
Semiconductor machines and plastic parts25.07.2016 | Read more
The long lead time of turbine blades and vanes presents a big challenge to the validation of new part designs in engine tests. Conventional vane production through casting is unsuited for the fast iteration cycles required today in the development of hot path components. In a joint project, Siemens and the Fraunhofer Institute for Laser Technology ILT have now developed a faster production process based on selective laser melting (SLM). Components are manufactured in a modular way in the new process chain, resulting in additional benefits.
Last year, Siemens commissioned its Clean Energy Center, a new combustion test center in Ludwigsfelde near Berlin. The center plays a major role in developing...06.07.2016 | Read more
The new rope end connection made of plastic is the result from six years of research conducted by the University of Stuttgart. The cover for high-strength fibre ropes is now ready to be put on the market, a prototype is already in use. Its inventors are now looking for appropriate partners in industry.
Lightweight, inexpensive and extremely durable: The novel rope end connection for 4 to 96 mm strong fibre ropes can be subjected to extremely high tensile...17.06.2016 | Read more
The Fraunhofer Institute for Ceramic Technologies and Systems IKTS develops application-specific solutions for ultrasonic testing. The systems of PCUS® pro family range from simple manual testing to fully automated ultrasonic testing. At the World Conference on Non-Destructive Testing (WCNDT) researchers of Fraunhofer IKTS present the new development PCUS® pro Array II, which is optimized for fast automated testing in metal processing as well as in the fields of railway and automotive, power plant or wind power technology.
PCUS® pro is the ultrasonic platform developed at Fraunhofer IKTS. For years, it has been known for highest reliability, high test speed and adaptability to...03.06.2016 | Read more
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