Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

New two-armed robot system for bin picking

27.03.2014

Fraunhofer IPA has developed a new automated feeding system for the robotic sorting of parts. What’s new?

The system has two arms. Using the “bp3™” software for bin picking developed by Fraunhofer IPA, the system is capable of detecting and localizing objects, computing the appropriate grasping points and planning how to remove the part from the bin without collision.

New two-armed robot system for bin picking

New two-armed robot system for fast bin picking.

source: Fraunhofer IPA

The two-armed robot can alternately pick components from the bin and, if necessary, even grip and put them down accurately with its second arm. This allows cycle times to be significantly reduced. At Automatica 2014, scientists from Fraunhofer IPA will demonstrate how to pick components quickly and safely from a bin.

Custom-made consumer goods, falling product lifetimes and short development cycles: the challenges facing manufacturing industry are considerable. At present, bulk parts in bins are mostly unloaded by hand or sorted by machine. This leads to physical stress on employees and high costs for different workpiece-holding fixtures.

In addition, mechanized sorting using vibratory bowls or conveyors is usually suitable only for small parts and is not very flexible. Therefore, to reduce cycle times, to increase the degree of automation and thus to safeguard their competitiveness, many customers have expressed a wish for versatile sorting robots: fast, flexible and reliable, they relieve the pressure on employees while at the same time cutting costs. 

Scientists from Fraunhofer IPA have developed a new automated sorting and feeding system that meets these requirements. What’s new about the robot system? It has two arms. “A key advantage of the two-armed robot is that it can grasp and remove chaotically arranged parts alternately and therefore faster from the bin.

This allows companies to employ bin picking e.g. also for the feeding of small parts, an area where it has conventionally often been impossible to achieve the required cycle times,” explains Felix Spenrath, Project Manager in the Robot and Assistive Systems department. “Taking the example of picking components from small load carriers, at Automatica 2014 we will for the first time demonstrate how the new two-armed feeding system works,” says Spenrath.

Collision-free and safe path planning

The “bp3TM” software developed at Fraunhofer IPA stands for the already proven BinPicking3d. Picking is planned using a stationary or robot-controlled 3D sensor, the software allowing automated bin picking by robots or other handling kinematics for any application. In less than a second, the 3D sensor is able to capture the situation in the bin and to localize components in the bin. Next, the system computes which component can be removed without the gripper colliding with the edge of the bin or with other objects. Simulation of the picking process makes a key contribution to the high reliability of the system as a whole.

The “bp3TM” software offers a number of advantages: it is compatible with several sensor types and robots and can be used for different component geometries. “In its simplest version, the software system is preconfigured for the application by Fraunhofer IPA. Experienced users and system integrators have the option of themselves expanding the system at little cost to handle new components and adapting it to meet new situations,” says Spenrath. The system is also user-friendly. After just a short period of training, users are able to work with the system without problem. In addition, the system can be quickly taught to handle new components.

More at Automatica – 6th International Trade Fair for Automation and Mechatronics
3 to 6 June 2014
New Trade Fair Centre Munich
Hall A4 | Stand 530

Contact
Dipl.-Inf. Felix Spenrath, phone +49 711 970-1037, felix.spenrath@ipa.fraunhofer.de

Weitere Informationen:

http://www.automatica-munich.com
http://www.ipa.fraunhofer.de

Jörg Walz | Fraunhofer-Institut

Further reports about: Automatisierung IPA Produktionstechnik Trade collision cycles employees sorting

More articles from Trade Fair News:

nachricht Fraunhofer IBMT presents Ultrasound Technology and Mobile Lab Technologies at IAA 2015
26.08.2015 | Fraunhofer-Institut für Biomedizinische Technik IBMT

nachricht The Expo Presents: Wellness for Dairy Cows
11.08.2015 | Rheinische Friedrich-Wilhelms-Universität Bonn

All articles from Trade Fair News >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: OU astrophysicist and collaborators find supermassive black holes in quasar nearest Earth

A University of Oklahoma astrophysicist and his Chinese collaborator have found two supermassive black holes in Markarian 231, the nearest quasar to Earth, using observations from NASA's Hubble Space Telescope.

The discovery of two supermassive black holes--one larger one and a second, smaller one--are evidence of a binary black hole and suggests that supermassive...

Im Focus: What would a tsunami in the Mediterranean look like?

A team of European researchers have developed a model to simulate the impact of tsunamis generated by earthquakes and applied it to the Eastern Mediterranean. The results show how tsunami waves could hit and inundate coastal areas in southern Italy and Greece. The study is published today (27 August) in Ocean Science, an open access journal of the European Geosciences Union (EGU).

Though not as frequent as in the Pacific and Indian oceans, tsunamis also occur in the Mediterranean, mainly due to earthquakes generated when the African...

Im Focus: Self-healing landscape: landslides after earthquake

In mountainous regions earthquakes often cause strong landslides, which can be exacerbated by heavy rain. However, after an initial increase, the frequency of these mass wasting events, often enormous and dangerous, declines, in fact independently of meteorological events and aftershocks.

These new findings are presented by a German-Franco-Japanese team of geoscientists in the current issue of the journal Geology, under the lead of the GFZ...

Im Focus: FIC Proteins Send Bacteria Into Hibernation

Bacteria do not cease to amaze us with their survival strategies. A research team from the University of Basel's Biozentrum has now discovered how bacteria enter a sleep mode using a so-called FIC toxin. In the current issue of “Cell Reports”, the scientists describe the mechanism of action and also explain why their discovery provides new insights into the evolution of pathogens.

For many poisons there are antidotes which neutralize their toxic effect. Toxin-antitoxin systems in bacteria work in a similar manner: As long as a cell...

Im Focus: Fraunhofer IPA develops prototype of intelligent care cart

It comes when called, bringing care utensils with it and recording how they are used: Fraunhofer IPA is developing an intelligent care cart that provides care staff with physical and informational support in their day-to-day work. The scientists at Fraunhofer IPA have now completed a first prototype. In doing so, they are continuing in their efforts to improve working conditions in the care sector and are developing solutions designed to address the challenges of demographic change.

Technical assistance systems can improve the difficult working conditions in residential nursing homes and hospitals by helping the staff in their work and...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

Networking conference in Heidelberg for outstanding mathematicians and computer scientists

20.08.2015 | Event News

Scientists meet in Münster for the world’s largest Chitin und Chitosan Conference

20.08.2015 | Event News

Large agribusiness management strategies

19.08.2015 | Event News

 
Latest News

Interstellar seeds could create oases of life

28.08.2015 | Physics and Astronomy

An ounce of prevention: Research advances on 'scourge' of transplant wards

28.08.2015 | Health and Medicine

Fish Oil-Diet Benefits May be Mediated by Gut Microbes

28.08.2015 | Life Sciences

VideoLinks
B2B-VideoLinks
More VideoLinks >>>