Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

New two-armed robot system for bin picking

27.03.2014

Fraunhofer IPA has developed a new automated feeding system for the robotic sorting of parts. What’s new?

The system has two arms. Using the “bp3™” software for bin picking developed by Fraunhofer IPA, the system is capable of detecting and localizing objects, computing the appropriate grasping points and planning how to remove the part from the bin without collision.

New two-armed robot system for bin picking

New two-armed robot system for fast bin picking.

source: Fraunhofer IPA

The two-armed robot can alternately pick components from the bin and, if necessary, even grip and put them down accurately with its second arm. This allows cycle times to be significantly reduced. At Automatica 2014, scientists from Fraunhofer IPA will demonstrate how to pick components quickly and safely from a bin.

Custom-made consumer goods, falling product lifetimes and short development cycles: the challenges facing manufacturing industry are considerable. At present, bulk parts in bins are mostly unloaded by hand or sorted by machine. This leads to physical stress on employees and high costs for different workpiece-holding fixtures.

In addition, mechanized sorting using vibratory bowls or conveyors is usually suitable only for small parts and is not very flexible. Therefore, to reduce cycle times, to increase the degree of automation and thus to safeguard their competitiveness, many customers have expressed a wish for versatile sorting robots: fast, flexible and reliable, they relieve the pressure on employees while at the same time cutting costs. 

Scientists from Fraunhofer IPA have developed a new automated sorting and feeding system that meets these requirements. What’s new about the robot system? It has two arms. “A key advantage of the two-armed robot is that it can grasp and remove chaotically arranged parts alternately and therefore faster from the bin.

This allows companies to employ bin picking e.g. also for the feeding of small parts, an area where it has conventionally often been impossible to achieve the required cycle times,” explains Felix Spenrath, Project Manager in the Robot and Assistive Systems department. “Taking the example of picking components from small load carriers, at Automatica 2014 we will for the first time demonstrate how the new two-armed feeding system works,” says Spenrath.

Collision-free and safe path planning

The “bp3TM” software developed at Fraunhofer IPA stands for the already proven BinPicking3d. Picking is planned using a stationary or robot-controlled 3D sensor, the software allowing automated bin picking by robots or other handling kinematics for any application. In less than a second, the 3D sensor is able to capture the situation in the bin and to localize components in the bin. Next, the system computes which component can be removed without the gripper colliding with the edge of the bin or with other objects. Simulation of the picking process makes a key contribution to the high reliability of the system as a whole.

The “bp3TM” software offers a number of advantages: it is compatible with several sensor types and robots and can be used for different component geometries. “In its simplest version, the software system is preconfigured for the application by Fraunhofer IPA. Experienced users and system integrators have the option of themselves expanding the system at little cost to handle new components and adapting it to meet new situations,” says Spenrath. The system is also user-friendly. After just a short period of training, users are able to work with the system without problem. In addition, the system can be quickly taught to handle new components.

More at Automatica – 6th International Trade Fair for Automation and Mechatronics
3 to 6 June 2014
New Trade Fair Centre Munich
Hall A4 | Stand 530

Contact
Dipl.-Inf. Felix Spenrath, phone +49 711 970-1037, felix.spenrath@ipa.fraunhofer.de

Weitere Informationen:

http://www.automatica-munich.com
http://www.ipa.fraunhofer.de

Jörg Walz | Fraunhofer-Institut

Further reports about: Automatisierung IPA Produktionstechnik Trade collision cycles employees sorting

More articles from Trade Fair News:

nachricht Industrial laser processing of fiber reinforced plastics at JEC 2016
12.02.2016 | Fraunhofer-Institut für Lasertechnik ILT

nachricht PHOTONICS CONGRESS CHINA 2016
04.02.2016 | Messe München GmbH

All articles from Trade Fair News >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Production of an AIDS vaccine in algae

Today, plants and microorganisms are heavily used for the production of medicinal products. The production of biopharmaceuticals in plants, also referred to as “Molecular Pharming”, represents a continuously growing field of plant biotechnology. Preferred host organisms include yeast and crop plants, such as maize and potato – plants with high demands. With the help of a special algal strain, the research team of Prof. Ralph Bock at the Max Planck Institute of Molecular Plant Physiology in Potsdam strives to develop a more efficient and resource-saving system for the production of medicines and vaccines. They tested its practicality by synthesizing a component of a potential AIDS vaccine.

The use of plants and microorganisms to produce pharmaceuticals is nothing new. In 1982, bacteria were genetically modified to produce human insulin, a drug...

Im Focus: The most accurate optical single-ion clock worldwide

Atomic clock experts from the Physikalisch-Technische Bundesanstalt (PTB) are the first research group in the world to have built an optical single-ion clock which attains an accuracy which had only been predicted theoretically so far. Their optical ytterbium clock achieved a relative systematic measurement uncertainty of 3 E-18. The results have been published in the current issue of the scientific journal "Physical Review Letters".

Atomic clock experts from the Physikalisch-Technische Bundesanstalt (PTB) are the first research group in the world to have built an optical single-ion clock...

Im Focus: Goodbye ground control: autonomous nanosatellites

The University of Würzburg has two new space projects in the pipeline which are concerned with the observation of planets and autonomous fault correction aboard satellites. The German Federal Ministry of Economic Affairs and Energy funds the projects with around 1.6 million euros.

Detecting tornadoes that sweep across Mars. Discovering meteors that fall to Earth. Investigating strange lightning that flashes from Earth's atmosphere into...

Im Focus: Flow phenomena on solid surfaces: Physicists highlight key role played by boundary layer velocity

Physicists from Saarland University and the ESPCI in Paris have shown how liquids on solid surfaces can be made to slide over the surface a bit like a bobsleigh on ice. The key is to apply a coating at the boundary between the liquid and the surface that induces the liquid to slip. This results in an increase in the average flow velocity of the liquid and its throughput. This was demonstrated by studying the behaviour of droplets on surfaces with different coatings as they evolved into the equilibrium state. The results could prove useful in optimizing industrial processes, such as the extrusion of plastics.

The study has been published in the respected academic journal PNAS (Proceedings of the National Academy of Sciences of the United States of America).

Im Focus: New study: How stable is the West Antarctic Ice Sheet?

Exceeding critical temperature limits in the Southern Ocean may cause the collapse of ice sheets and a sharp rise in sea levels

A future warming of the Southern Ocean caused by rising greenhouse gas concentrations in the atmosphere may severely disrupt the stability of the West...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

Symposium on Climate Change Adaptation in Africa 2016

12.02.2016 | Event News

Travel grants available: Meet the world’s most proficient mathematicians and computer scientists

09.02.2016 | Event News

AKL’16: Experience Laser Technology Live in Europe´s Largest Laser Application Center!

02.02.2016 | Event News

 
Latest News

LIGO confirms RIT's breakthrough prediction of gravitational waves

12.02.2016 | Physics and Astronomy

Gene switch may repair DNA and prevent cancer

12.02.2016 | Life Sciences

Using 'Pacemakers' in spinal cord injuries

12.02.2016 | Medical Engineering

VideoLinks
B2B-VideoLinks
More VideoLinks >>>