Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Technologists develop robust soot filter for diesel engine

11.09.2002


In a Technology Foundation STW project, Coen van Gulijk has developed a new concept for a robust soot filter for diesel engines. As well as filter stages, the filter has an open canal so as to exclude the danger of blockage and thus fire.


The new soot filter consists of series of perforated ceramic foams. The surface of the ceramic is impregnated with a catalyst on which the incoming soot particles are burnt and released as gases. Ash particles from impurities in the diesel, which enter the filter with the soot, remain in the pores of the ceramic foam plates. The ceramic foam can absorb a large quantity of ash before it risks becoming blocked and can therefore be used for a long time. The filter is highly suitable for removing soot from so-called heavy diesel oil. Heavy diesel oil is a heavy fuel containing many minerals and metals which produce ash. Existing filter systems would become blocked if used with heavy diesel oil.

As the filter is built from separate filter plates instead of a single block, it is almost indestructible. Even if all of the plates were to break, the filter function remains intact. An inbuilt open canal prevents the filter from becoming blocked. However, a disadvantage of the design is that it requires a lot of space. This means it is not suitable for cars but it can be used for ships, which often use heavy diesel oil, as equally fixed motors or trains.

The design of the new filter is partly based on studies concerning the form and size of soot particles. Diesel particles have a structure which consists of branched lumps of soot chains. Research has shown that due to this fractal structure, diesel particles are in fact up to ten times bigger than is indicated with measuring instruments. This was established with the aid of an electron microscope. Accordingly the behaviour of the soot particles relevant to the filtering is different than was thought; they diffuse more slowly but are more likely to stick to the filter.



With effect from 2005, the statutory health standards for soot emissions from cars will be just 0.025 gram per kilometre. Due to improved insights into the performance of measuring instruments, it will in future be possible to draw up legislation based on the number and size of the particles.

The new filter distinguishes itself from current filters because the reliability was the starting point for the design rather than the filtration efficiency. In commercially available filters the opposite approach is used.

Michel Philippens | alfa

More articles from Process Engineering:

nachricht Applying electron beams to 3-D objects
23.09.2016 | Fraunhofer-Institut für Organische Elektronik, Elektronenstrahl- und Plasmatechnik FEP

nachricht New process for cell transfection in high-throughput screening
21.03.2016 | Laser Zentrum Hannover e.V.

All articles from Process Engineering >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: OLED microdisplays in data glasses for improved human-machine interaction

The Fraunhofer Institute for Organic Electronics, Electron Beam and Plasma Technology FEP has been developing various applications for OLED microdisplays based on organic semiconductors. By integrating the capabilities of an image sensor directly into the microdisplay, eye movements can be recorded by the smart glasses and utilized for guidance and control functions, as one example. The new design will be debuted at Augmented World Expo Europe (AWE) in Berlin at Booth B25, October 18th – 19th.

“Augmented-reality” and “wearables” have become terms we encounter almost daily. Both can make daily life a little simpler and provide valuable assistance for...

Im Focus: Artificial Intelligence Helps in the Discovery of New Materials

With the help of artificial intelligence, chemists from the University of Basel in Switzerland have computed the characteristics of about two million crystals made up of four chemical elements. The researchers were able to identify 90 previously unknown thermodynamically stable crystals that can be regarded as new materials. They report on their findings in the scientific journal Physical Review Letters.

Elpasolite is a glassy, transparent, shiny and soft mineral with a cubic crystal structure. First discovered in El Paso County (Colorado, USA), it can also be...

Im Focus: Complex hardmetal tools out of the 3D printer

For the first time, Fraunhofer IKTS shows additively manufactured hardmetal tools at WorldPM 2016 in Hamburg. Mechanical, chemical as well as a high heat resistance and extreme hardness are required from tools that are used in mechanical and automotive engineering or in plastics and building materials industry. Researchers at the Fraunhofer Institute for Ceramic Technologies and Systems IKTS in Dresden managed the production of complex hardmetal tools via 3D printing in a quality that are in no way inferior to conventionally produced high-performance tools.

Fraunhofer IKTS counts decades of proven expertise in the development of hardmetals. To date, reliable cutting, drilling, pressing and stamping tools made of...

Im Focus: Launch of New Industry Working Group for Process Control in Laser Material Processing

At AKL’16, the International Laser Technology Congress held in May this year, interest in the topic of process control was greater than expected. Appropriately, the event was also used to launch the Industry Working Group for Process Control in Laser Material Processing. The group provides a forum for representatives from industry and research to initiate pre-competitive projects and discuss issues such as standards, potential cost savings and feasibility.

In the age of industry 4.0, laser technology is firmly established within manufacturing. A wide variety of laser techniques – from USP ablation and additive...

Im Focus: New laser joining technologies at ‘K 2016’ trade fair

Every three years, the plastics industry gathers at K, the international trade fair for plastics and rubber in Düsseldorf. The Fraunhofer Institute for Laser Technology ILT will also be attending again and presenting many innovative technologies, such as for joining plastics and metals using ultrashort pulse lasers. From October 19 to 26, you can find the Fraunhofer ILT at the joint Fraunhofer booth SC01 in Hall 7.

K is the world’s largest trade fair for the plastics and rubber industry. As in previous years, the organizers are expecting 3,000 exhibitors and more than...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

Experts from industry and academia discuss the future mobile telecommunications standard 5G

23.09.2016 | Event News

ICPE in Graz for the seventh time

20.09.2016 | Event News

Using mathematical models to understand our brain

16.09.2016 | Event News

 
Latest News

Chains of nanogold – forged with atomic precision

23.09.2016 | Life Sciences

New leukemia treatment offers hope

23.09.2016 | Health and Medicine

Self-assembled nanostructures hit their target

23.09.2016 | Life Sciences

VideoLinks
B2B-VideoLinks
More VideoLinks >>>