The technique was developed by Vanderbilt University engineers and described in the cover article of the May issue of the journal Nano Letters.
The new method works with materials that are riddled with tiny voids that give them unique optical, electrical, chemical and mechanical properties. Imagine a stiff, sponge-like material filled with holes that are too small to see without a special microscope.
For a number of years, scientists have been investigating the use of these materials – called porous nanomaterials – for a wide range of applications including drug delivery, chemical and biological sensors, solar cells and battery electrodes. There are nanoporous forms of gold, silicon, alumina, and titanium oxide, among others.
A major obstacle to using the materials has been the complexity and expense of the processing required to make them into devices.
Now, Associate Professor of Electrical Engineering Sharon M. Weiss and her colleagues have developed a rapid, low-cost imprinting process that can stamp out a variety of nanodevices from these intriguing materials.
"It's amazing how easy it is. We made our first imprint using a regular tabletop vise," Weiss said. "And the resolution is surprisingly good."
The traditional strategies used for making devices out of nanoporous materials are based on the process used to make computer chips. This must be done in a special clean room and involves painting the surface with a special material called a resist, exposing it to ultraviolet light or scanning the surface with an electron beam to create the desired pattern and then applying a series of chemical treatments to either engrave the surface or lay down new material. The more complicated the pattern, the longer it takes to make.
About two years ago, Weiss got the idea of creating pre-mastered stamps using the complex process and then using the stamps to create the devices. Weiss calls the new approach direct imprinting of porous substrates (DIPS). DIPS can create a device in less than a minute, regardless of its complexity. So far, her group reports that it has used master stamps more than 20 times without any signs of deterioration.
Process can produce nanoscale patterns
The smallest pattern that Weiss and her colleagues have made to date has features of only a few tens of nanometers, which is about the size of a single fatty acid molecule. They have also succeeded in imprinting the smallest pattern yet reported in nanoporous gold, one with 70-nanometer features.
The first device the group made is a "diffraction-based" biosensor that can be configured to identify a variety of different organic molecules, including DNA, proteins and viruses. The device consists of a grating made from porous silicon treated so that a target molecule will stick to it. The sensor is exposed to a liquid that may contain the target molecule and then is rinsed off. If the target was present, then some of the molecules stick in the grating and alter the pattern of reflected light produced when the grating is illuminated with a laser.
According to the researchers' analysis, when such a biosensor is made from nanoporous silicon it is more sensitive than those made from ordinary silicon.
The Weiss group collaborated with colleagues in Chemical and Biomolecular Engineering to use the new technique to make nano-patterned chemical sensors that are ten times more sensitive than another type of commercial chemical sensor called Klarite that is the basis of a multimillion-dollar market.
The researchers have also demonstrated that they can use the stamps to make precisely shaped microparticles by a process called "over-stamping" that essentially cuts through the nanoporous layer to free the particles from the substrate. One possible application for microparticles made this way from nanoporous silicon are as anodes in lithium-ion batteries, which could significantly increase their capacity without adding a lot of weight.
Vanderbilt University has applied for a patent on the DIPS method.
Vanderbilt graduate student Judson D. Ryckman, Marco Liscidini, University of Pavia and John E. Sipe, University of Toronto, contributed to the research, which was supported by grants from the U.S. Army Research Office, INNESCO project, The National Sciences and Engineering Research Council of Canada and a Graduate Research Fellowship from the National Science Foundation.
David F Salisbury | EurekAlert!
Engineering team images tiny quasicrystals as they form
18.08.2017 | Cornell University
Astrophysicists explain the mysterious behavior of cosmic rays
18.08.2017 | Moscow Institute of Physics and Technology
Whether you call it effervescent, fizzy, or sparkling, carbonated water is making a comeback as a beverage. Aside from quenching thirst, researchers at the University of Illinois at Urbana-Champaign have discovered a new use for these "bubbly" concoctions that will have major impact on the manufacturer of the world's thinnest, flattest, and one most useful materials -- graphene.
As graphene's popularity grows as an advanced "wonder" material, the speed and quality at which it can be manufactured will be paramount. With that in mind,...
Physicists at the University of Bonn have managed to create optical hollows and more complex patterns into which the light of a Bose-Einstein condensate flows. The creation of such highly low-loss structures for light is a prerequisite for complex light circuits, such as for quantum information processing for a new generation of computers. The researchers are now presenting their results in the journal Nature Photonics.
Light particles (photons) occur as tiny, indivisible portions. Many thousands of these light portions can be merged to form a single super-photon if they are...
For the first time, scientists have shown that circular RNA is linked to brain function. When a RNA molecule called Cdr1as was deleted from the genome of mice, the animals had problems filtering out unnecessary information – like patients suffering from neuropsychiatric disorders.
While hundreds of circular RNAs (circRNAs) are abundant in mammalian brains, one big question has remained unanswered: What are they actually good for? In the...
An experimental small satellite has successfully collected and delivered data on a key measurement for predicting changes in Earth's climate.
The Radiometer Assessment using Vertically Aligned Nanotubes (RAVAN) CubeSat was launched into low-Earth orbit on Nov. 11, 2016, in order to test new...
A study led by scientists of the Max Planck Institute for the Structure and Dynamics of Matter (MPSD) at the Center for Free-Electron Laser Science in Hamburg presents evidence of the coexistence of superconductivity and “charge-density-waves” in compounds of the poorly-studied family of bismuthates. This observation opens up new perspectives for a deeper understanding of the phenomenon of high-temperature superconductivity, a topic which is at the core of condensed matter research since more than 30 years. The paper by Nicoletti et al has been published in the PNAS.
Since the beginning of the 20th century, superconductivity had been observed in some metals at temperatures only a few degrees above the absolute zero (minus...
16.08.2017 | Event News
04.08.2017 | Event News
26.07.2017 | Event News
18.08.2017 | Life Sciences
18.08.2017 | Physics and Astronomy
18.08.2017 | Materials Sciences