Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Research could improve laser-manufacturing technique

20.12.2011
Engineers have discovered details about the behavior of ultrafast laser pulses that may lead to new applications in manufacturing, diagnostics and other research.

Ultrafast laser pulses are used to create features and surface textures in metals, ceramics and other materials for applications including the manufacture of solar cells and biosensors.

The lasers pulse at durations of 100 femtoseconds, or quadrillionths of a second, and cause electrons to reach temperatures greater than 60,000 degrees Celsius during the pulse duration. The pulses create precise patterns in a process called "cold ablation," which turns material into a plasma of charged particles.

Images taken with a high-speed camera show tiny mushroom clouds eerily similar in appearance to those created in a nuclear explosion. The clouds expand outward at speeds of 100 to 1,000 times the speed of sound within less than one nanosecond. However, new findings reveal that an earlier cloud forms immediately before the mushroom cloud, and this early plasma interferes with the laser pulses, hindering performance, said Yung Shin, a professor of mechanical engineering and director of Purdue University's Center for Laser-Based Manufacturing.

Finding a way to eliminate the interference caused by the early plasma could open up new applications in manufacturing, materials and chemical processing, machining and advanced sensors to monitor composition, and chemical and atomic reactions on an unprecedented scale, he said.

Researchers used experiments and simulations to study the phenomenon. Research papers about the work were published online Dec. 6 in Applied Physics Letters and in September in the journal Physics of Plasmas. The papers were written by doctoral student Wenqian Hu, Shin and mechanical engineering professor Galen King.

"We found the formation of early plasma has very significant bearing on the use of ultrashort pulse lasers because it partially blocks the laser beam," Shin said. "The early plasma changes the optical properties of air, but the mechanism is still largely unknown."

The researchers studied the early plasma by tracking the movement of millions of individual atoms in the plasma; observing how the laser beam travels in space and interacts with plasma; and using a "laser pump probe shadowgraph," a technique in which one laser ablates a material, producing the early plasma, and a second laser fired perpendicular to the first is used to study the cloud. A series of optical elements and mirrors is used in the shadowgraph technique.

The research has been funded by the National Science Foundation.

Emil Venere | EurekAlert!
Further information:
http://www.purdjue.edu

More articles from Physics and Astronomy:

nachricht NASA's Fermi catches gamma-ray flashes from tropical storms
25.04.2017 | NASA/Goddard Space Flight Center

nachricht DGIST develops 20 times faster biosensor
24.04.2017 | DGIST (Daegu Gyeongbuk Institute of Science and Technology)

All articles from Physics and Astronomy >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: Making lightweight construction suitable for series production

More and more automobile companies are focusing on body parts made of carbon fiber reinforced plastics (CFRP). However, manufacturing and repair costs must be further reduced in order to make CFRP more economical in use. Together with the Volkswagen AG and five other partners in the project HolQueSt 3D, the Laser Zentrum Hannover e.V. (LZH) has developed laser processes for the automatic trimming, drilling and repair of three-dimensional components.

Automated manufacturing processes are the basis for ultimately establishing the series production of CFRP components. In the project HolQueSt 3D, the LZH has...

Im Focus: Wonder material? Novel nanotube structure strengthens thin films for flexible electronics

Reflecting the structure of composites found in nature and the ancient world, researchers at the University of Illinois at Urbana-Champaign have synthesized thin carbon nanotube (CNT) textiles that exhibit both high electrical conductivity and a level of toughness that is about fifty times higher than copper films, currently used in electronics.

"The structural robustness of thin metal films has significant importance for the reliable operation of smart skin and flexible electronics including...

Im Focus: Deep inside Galaxy M87

The nearby, giant radio galaxy M87 hosts a supermassive black hole (BH) and is well-known for its bright jet dominating the spectrum over ten orders of magnitude in frequency. Due to its proximity, jet prominence, and the large black hole mass, M87 is the best laboratory for investigating the formation, acceleration, and collimation of relativistic jets. A research team led by Silke Britzen from the Max Planck Institute for Radio Astronomy in Bonn, Germany, has found strong indication for turbulent processes connecting the accretion disk and the jet of that galaxy providing insights into the longstanding problem of the origin of astrophysical jets.

Supermassive black holes form some of the most enigmatic phenomena in astrophysics. Their enormous energy output is supposed to be generated by the...

Im Focus: A Quantum Low Pass for Photons

Physicists in Garching observe novel quantum effect that limits the number of emitted photons.

The probability to find a certain number of photons inside a laser pulse usually corresponds to a classical distribution of independent events, the so-called...

Im Focus: Microprocessors based on a layer of just three atoms

Microprocessors based on atomically thin materials hold the promise of the evolution of traditional processors as well as new applications in the field of flexible electronics. Now, a TU Wien research team led by Thomas Müller has made a breakthrough in this field as part of an ongoing research project.

Two-dimensional materials, or 2D materials for short, are extremely versatile, although – or often more precisely because – they are made up of just one or a...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

Expert meeting “Health Business Connect” will connect international medical technology companies

20.04.2017 | Event News

Wenn der Computer das Gehirn austrickst

18.04.2017 | Event News

7th International Conference on Crystalline Silicon Photovoltaics in Freiburg on April 3-5, 2017

03.04.2017 | Event News

 
Latest News

NASA's Fermi catches gamma-ray flashes from tropical storms

25.04.2017 | Physics and Astronomy

Researchers invent process to make sustainable rubber, plastics

25.04.2017 | Materials Sciences

Transfecting cells gently – the LZH presents a GNOME prototype at the Labvolution 2017

25.04.2017 | Life Sciences

VideoLinks
B2B-VideoLinks
More VideoLinks >>>