Researchers from the Institute of Physical Chemistry of the Polish Academy of Sciences in Warsaw, and the Interdisciplinary Research Institute in Lille developed a low cost method for manufacturing multilayered graphene sheets. The new method does not require any specialized equipment and can be implemented in any laboratory.
This is a visualization of a graphene oxide sheet (left top) and a graphene surface with attached tertathiafulvalene (TTF) molecules (right bottom). Graphene rings are composed of six carbon atoms, TTF rings – of three carbon and two sulphur atoms. Credit: IPC PAS, Piotr Gdziorowski
A low cost method for producing graphene sheets has been developed in cooperation within research project by teams from the Institute of Physical Chemistry of the Polish Academy of Sciences (IPC PAS) in Warsaw and the Interdisciplinary Research Institute (IRI) in Lille, France. The method is simple enough to be provided in almost any laboratory throughout the world.
Graphene was discovered in 2004, by peeling off carbon layers from graphite using an ordinary scotch tape. "In what had been peeled off the researchers were able to find one-atom-thick sheets. And that was graphene. If we are thinking about industrial applications of graphene, we have to find better controlled methods for producing this material in a large scale, without using an expensive, specialized equipment", says Izabela Kamiñska, a PhD student from the IPC PAS, a scholarship holder of the Foundation for Polish Science within the International PhD Projects Programme. Kamiñska has carried out her experiments at the International Research Institute.
The existing methods for fabricating graphene – including deposition of epitaxial layer on a metallic substrate or silicon carbide, or chemical or physical vapour deposition – require expensive, specialized equipment and complex manufacturing procedures. Meanwhile, the only more complex apparatus used in the method for producing graphene sheets developed at the IPC PAS and the IRI is an ultrasonic cleaner, an equipment common in many laboratories.
The new process for producing graphene sheets starts with graphite, one of carbon allotrope, on the molecular level resembling a sandwich composed of many graphene planes. These sheets are hardly separable. To weaken interactions between them, graphite must be oxidized, which is usually accomplished with the Hummers method. A powder obtained in that way – graphite oxide – is subsequently suspended in water and placed in an ultrasonic cleaner. The ultrasounds exfoliate oxidized graphene sheets from each other and the resulting colloid contains single graphene oxide flakes with diameter of about 300 nanometers.
The researchers from the IPC PAS and the IRI used graphene oxide manufactured at Materials Science Division in North East Institute of Science and Technology (NEIST) in Dispur, India. "One-atom-thick graphene oxide colloids were a good starting material, but numerous oxygen-containing functional groups became a real difficulty. The problem was that they changed dramatically the physico-chemical properties of the material. Instead of an excellent conductor we had... an insulator", explains Kamiñska.
To remove oxygen from graphene flakes, the researchers from the IPC PAS and the IRI decided to use non-covalent pi-pi stacking interactions between the carbon rings of graphene oxide and the aromatic rings of a compound called tertathiafulvalene (TTF). A TTF molecule is composed of two rings containing three carbon and two sulphur atoms each. "Practically, it was sufficient to mix graphene oxide with tertathiafulvalene, and then put the whole in an ultrasonic cleaner. The interactions between the TTF rings and the graphene oxide rings resulted in a reduction of graphene oxide to graphene with a simultaneous oxidation of the TTF molecules", describes Kamiñska.
As a result, the obtained composite contained graphene flakes with TTF molecules intercalated into them. A droplet of the composite solution was subsequently deposited onto an electrode and dried. Graphene flakes formed on the surface a smooth coating with controllable thickness from 100 to 500 nm that was composed of a few dozen to a few hundreds alternate graphene sheets and TTF molecules.
The final stage in the production of graphene coating was to expel tertathiafulvalene molecules, which was attained by a simple chemical reaction with an appropriately selected compound.
"One of our motivations for the research was to look for new methods for detecting biological substances. That's why after expelling TTF from the graphene coating we checked immediately if we could reincorporate the chemical into the matrix. It turned out that yes. Therefore it is possible to develop a process allowing one to bind a selected compound to a TTF molecule, and then to incorporate the entire complex into a graphene sheet on an electrode and monitor the electric current flow", sums up Prof. Marcin Opa³³o (IPC PAS).
A publication describing the new method appeared early this year in the prestigious journal Chemical Communications, with the cover showing computer visualisation of the graphene sheets with TTF. At present, the researchers from the IPC PAS and the IRI continue their work on further decrease of graphene matrix thickness. The final stage reached also the experiments which show that it is possible to incorporate into the graphene sheet TTF molecules with attached mannose (one of the monosaccharides).
This press release was prepared thanks to the NOBLESSE grant under the activity "Research potential" of the 7th Framework Programme of the European Union.
The Institute of Physical Chemistry of the Polish Academy of Sciences (http://www.ichf.edu.pl/) was established in 1955 as one of the first chemical institutes of the PAS. The Institute's scientific profile is strongly related to the newest global trends in the development of physical chemistry and chemical physics. Scientific research is conducted in nine scientific departments. CHEMIPAN R&D Laboratories, operating as part of the Institute, implement, produce and commercialise specialist chemicals to be used, in particular, in agriculture and pharmaceutical industry. The Institute publishes approximately 200 original research papers annually.
Marcin Opallo | EurekAlert!
Study offers new theoretical approach to describing non-equilibrium phase transitions
27.04.2017 | DOE/Argonne National Laboratory
SwRI-led team discovers lull in Mars' giant impact history
26.04.2017 | Southwest Research Institute
More and more automobile companies are focusing on body parts made of carbon fiber reinforced plastics (CFRP). However, manufacturing and repair costs must be further reduced in order to make CFRP more economical in use. Together with the Volkswagen AG and five other partners in the project HolQueSt 3D, the Laser Zentrum Hannover e.V. (LZH) has developed laser processes for the automatic trimming, drilling and repair of three-dimensional components.
Automated manufacturing processes are the basis for ultimately establishing the series production of CFRP components. In the project HolQueSt 3D, the LZH has...
Reflecting the structure of composites found in nature and the ancient world, researchers at the University of Illinois at Urbana-Champaign have synthesized thin carbon nanotube (CNT) textiles that exhibit both high electrical conductivity and a level of toughness that is about fifty times higher than copper films, currently used in electronics.
"The structural robustness of thin metal films has significant importance for the reliable operation of smart skin and flexible electronics including...
The nearby, giant radio galaxy M87 hosts a supermassive black hole (BH) and is well-known for its bright jet dominating the spectrum over ten orders of magnitude in frequency. Due to its proximity, jet prominence, and the large black hole mass, M87 is the best laboratory for investigating the formation, acceleration, and collimation of relativistic jets. A research team led by Silke Britzen from the Max Planck Institute for Radio Astronomy in Bonn, Germany, has found strong indication for turbulent processes connecting the accretion disk and the jet of that galaxy providing insights into the longstanding problem of the origin of astrophysical jets.
Supermassive black holes form some of the most enigmatic phenomena in astrophysics. Their enormous energy output is supposed to be generated by the...
The probability to find a certain number of photons inside a laser pulse usually corresponds to a classical distribution of independent events, the so-called...
Microprocessors based on atomically thin materials hold the promise of the evolution of traditional processors as well as new applications in the field of flexible electronics. Now, a TU Wien research team led by Thomas Müller has made a breakthrough in this field as part of an ongoing research project.
Two-dimensional materials, or 2D materials for short, are extremely versatile, although – or often more precisely because – they are made up of just one or a...
28.04.2017 | Event News
20.04.2017 | Event News
18.04.2017 | Event News
28.04.2017 | Life Sciences
28.04.2017 | Life Sciences
28.04.2017 | Life Sciences