Forum for Science, Industry and Business

Sponsored by:     3M 
Search our Site:

 

Functionalized graphene oxide plays part in next-generation oil-well drilling fluids

09.12.2011
Graphene's star is rising as a material that could become essential to efficient, environmentally sound oil production. Rice University researchers are taking advantage of graphene's outstanding strength, light weight and solubility to enhance fluids used to drill oil wells.

The Rice University lab of chemist James Tour and scientists at M-I SWACO, a Texas-based supplier of drilling fluids and subsidiary of oil-services provider Schlumberger, have produced functionalized graphene oxide to alleviate the clogging of oil-producing pores in newly drilled wells.

The patented technique took a step closer to commercialization with the publication of new research this month in the American Chemical Society journal Applied Materials and Interfaces. Graphene is a one-atom-thick sheet of carbon that won its discoverers a Nobel Prize last year.

Rice's relationship with M-I SWACO began more than two years ago when the company funded the lab's follow-up to research that produced the first graphene additives for drilling fluids known as muds. These fluids are pumped downhole as part of the process to keep drill bits clean and remove cuttings. With traditional clay-enhanced muds, differential pressure forms a layer on the wellbore called a filter cake, which both keeps the oil from flowing out and drilling fluids from invading the tiny, oil-producing pores.

When the drill bit is removed and drilling fluid displaced, the formation oil forces remnants of the filter cake out of the pores as the well begins to produce. But sometimes the clay won't budge, and the well's productivity is reduced.

The Tour Group discovered that microscopic, pliable flakes of graphene can form a thinner, lighter filter cake. When they encounter a pore, the flakes fold in upon themselves and look something like starfish sucked into a hole. But when well pressure is relieved, the flakes are pushed back out by the oil.

All that was known two years ago. Since then, Tour and a research team led by Dmitry Kosynkin, a former Rice postdoctoral associate and now a petroleum engineer at Saudi Aramco, have been fine-tuning the materials.

They found a few issues that needed to be dealt with. First, pristine graphene is hard to disperse in water, so it is unsuitable for water-based muds. Graphene oxide (GO) turned out to be much more soluble in fresh water, but tended to coagulate in saltwater, the basis for many muds.

The solution was to "esterify" GO flakes with alcohol. "It's a simple, one-step reaction," said Tour, Rice's T.T. and W.F. Chao Chair in Chemistry as well as a professor of mechanical engineering and materials science and of computer science. "Graphene oxide functionalized with alcohol works much better because it doesn't precipitate in the presence of salts. There's nothing exotic about it."

In a series of standard American Petroleum Institute tests, the team found the best mix of functionalized GO to be a combination of large flakes and powdered GO for reinforcement. A mud with 2 percent functionalized GO formed a filter cake an average of 22 micrometers wide -- substantially smaller than the 278-micrometer cake formed by traditional muds. GO blocked pores many times smaller than the flakes' original diameter by folding.

Aside from making the filter cake much thinner, which would give a drill bit more room to turn, the Rice mud contained less than half as many suspended solids; this would also make drilling more efficient as well as more environmentally friendly. Tour and Andreas Lüttge, a Rice professor of Earth science and chemistry, reported last year that GO is reduced to graphite, the material found in pencil lead and a natural mineral, by common bacteria.

"The most exciting aspect is the ability to modify the GO nanoparticle with a variety of functionalities," said James Friedheim, corporate director of fluids research and development at M-I SWACO and a co-author of the research. "Therefore we can 'dial in' our application by picking the right organic chemistry that will suit the purpose. The trick is just choosing the right chemistry for the right purpose."

"There's still a lot to be worked out," Tour said. "We're looking at the rheological properties, the changes in viscosity under shear. In other words, we want to know how viscous this becomes as it goes through a drill head, because that also has implications for efficiency."

Muds may help graphene live up to its commercial promise, Tour said. "Everybody thinks of graphene in electronics or in composites, but this would be a use for large amounts of graphene, and it could happen soon," he said.

Friedheim agreed. "With the team we currently have assembled, Jim Tour's group and some development scientists at M-I SWACO, I am confident that we are close to both technical and commercial success."

Other authors of the paper are Rice graduate student Gabriel Ceriotti, former Rice research associates Kurt Wilson and Jay Lomeda, and M-I SWACO researchers Jason Scorsone and Arvind Patel.

Read the abstract at http://pubs.acs.org/doi/abs/10.1021/am2012799

An image is available for download at http://www.media.rice.edu/images/media/NEWSRELS/1207_starfish.jpg

CAPTION:

Microscopic, star-shaped flakes of functionalized graphene oxide plug holes in pores in a test of the material's ability to serve as a filter cake in fluids used to drill oil wells. The single-atom-thick flakes of treated carbon are pliable but among the strongest materials known. (Credit Tour Group/Rice University)

Located on a 300-acre forested campus in Houston, Rice University is consistently ranked among the nation's top 20 universities by U.S. News & World Report. Rice has highly respected schools of Architecture, Business, Continuing Studies, Engineering, Humanities, Music, Natural Sciences and Social Sciences and is known for its "unconventional wisdom." With 3,708 undergraduates and 2,374 graduate students, Rice's undergraduate student-to-faculty ratio is less than 6-to-1. Its residential college system builds close-knit communities and lifelong friendships, just one reason why Rice has been ranked No. 1 for best quality of life multiple times by the Princeton Review and No. 4 for "best value" among private universities by Kiplinger's Personal Finance. To read "What they're saying about Rice," go to http://www.rice.edu/nationalmedia/Rice.pdf

David Ruth | EurekAlert!
Further information:
http://www.rice.edu

More articles from Physics and Astronomy:

nachricht A chip for environmental and health monitoring
15.12.2017 | Friedrich-Alexander-Universität Erlangen-Nürnberg

nachricht New type of smart windows use liquid to switch from clear to reflective
14.12.2017 | The Optical Society

All articles from Physics and Astronomy >>>

The most recent press releases about innovation >>>

Die letzten 5 Focus-News des innovations-reports im Überblick:

Im Focus: First-of-its-kind chemical oscillator offers new level of molecular control

DNA molecules that follow specific instructions could offer more precise molecular control of synthetic chemical systems, a discovery that opens the door for engineers to create molecular machines with new and complex behaviors.

Researchers have created chemical amplifiers and a chemical oscillator using a systematic method that has the potential to embed sophisticated circuit...

Im Focus: Long-lived storage of a photonic qubit for worldwide teleportation

MPQ scientists achieve long storage times for photonic quantum bits which break the lower bound for direct teleportation in a global quantum network.

Concerning the development of quantum memories for the realization of global quantum networks, scientists of the Quantum Dynamics Division led by Professor...

Im Focus: Electromagnetic water cloak eliminates drag and wake

Detailed calculations show water cloaks are feasible with today's technology

Researchers have developed a water cloaking concept based on electromagnetic forces that could eliminate an object's wake, greatly reducing its drag while...

Im Focus: Scientists channel graphene to understand filtration and ion transport into cells

Tiny pores at a cell's entryway act as miniature bouncers, letting in some electrically charged atoms--ions--but blocking others. Operating as exquisitely sensitive filters, these "ion channels" play a critical role in biological functions such as muscle contraction and the firing of brain cells.

To rapidly transport the right ions through the cell membrane, the tiny channels rely on a complex interplay between the ions and surrounding molecules,...

Im Focus: Towards data storage at the single molecule level

The miniaturization of the current technology of storage media is hindered by fundamental limits of quantum mechanics. A new approach consists in using so-called spin-crossover molecules as the smallest possible storage unit. Similar to normal hard drives, these special molecules can save information via their magnetic state. A research team from Kiel University has now managed to successfully place a new class of spin-crossover molecules onto a surface and to improve the molecule’s storage capacity. The storage density of conventional hard drives could therefore theoretically be increased by more than one hundred fold. The study has been published in the scientific journal Nano Letters.

Over the past few years, the building blocks of storage media have gotten ever smaller. But further miniaturization of the current technology is hindered by...

All Focus news of the innovation-report >>>

Anzeige

Anzeige

Event News

See, understand and experience the work of the future

11.12.2017 | Event News

Innovative strategies to tackle parasitic worms

08.12.2017 | Event News

AKL’18: The opportunities and challenges of digitalization in the laser industry

07.12.2017 | Event News

 
Latest News

New technique could make captured carbon more valuable

15.12.2017 | Life Sciences

First-of-its-kind chemical oscillator offers new level of molecular control

15.12.2017 | Life Sciences

A chip for environmental and health monitoring

15.12.2017 | Physics and Astronomy

VideoLinks
B2B-VideoLinks
More VideoLinks >>>